Grizzly G9742 User Manual

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Summary of Contents

Page 1 - BANDSAW w/ SWIVEL HEAD

MODEL G97425"x 6" METAL-CUTTING BANDSAW w/ SWIVEL HEADOWNER'S MANUAL(For models manufactured since 11/06)COPYRIGHT © NOVEMBER, 2005 BY

Page 2

-8-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Additional Safety Instructions for Metal Cutting Bandsaws8. FIRE HAZARD. Use EXTREME CAUTION if cutti

Page 3 - Table of Contents

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-9-Serious personal injury could occur if you connect the machine to power before com-pleting the setup p

Page 4 - INTRODUCTION

-10-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06The Model G9742 was carefully packed to ensure that it arrives to you safely. If you discover

Page 5 - MACHINE DATA

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-11-InventoryAfter all the parts have been removed from the box, you should have the following i

Page 6 - PAGE 2 OF 2Model G9742

-12-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Figure 5. Minimum working clearances.Floor LoadRefer to the Machine Data Sheet for the weight and foo

Page 7 - Identification

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-13-Cabinet, Wheels & FeetThis bandsaw is shipped with four rubber feet with posts and two whe

Page 8 - SECTION 1: SAFETY

-14-G9742 Metal Cutting Bandsaw (Mfg. Since 11/068. Position the left panel between the front and rear panels, and secure it in place with six

Page 9

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-15-Shipping Strap & Stop AdjustmentTo ensure that your bandsaw arrives without damage to the

Page 10 - Cutting Bandsaws

-16-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Chip Tray & Cast Iron StopThe chip tray directs small workpieces into a buck-et when the cut

Page 11 - Extension Cords

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-17-Pulley CoverFigure 17. Positioning the pulley cover.Figure 18. Belt tension knob.To install the pulle

Page 12 - SECTION 3: SET UP

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, r

Page 13 - Inventory

-18-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Starting the machine:1. Read the entire instruction manual.2. Make sure all tools and foreign objec

Page 14 - Site Considerations

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-19-Damage to your eyes, lungs, and ears could result from using this machine without proper protective g

Page 15 - Cabinet, Wheels &

-20-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Blade SelectionThe chart below is a basic starting point for choos-ing blade type based on teeth per

Page 16

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-21-Feed RateThe speed at which the saw blade will cut through a workpiece is controlled by blade type an

Page 17 - Squaring Vise to

-22-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Blade GuidesFigure 26. Blade guide position lock knob.Figure 25. Blade guide adjustments.UNPLUG the b

Page 18 - OFF Button Lever

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-23-• Let the blade reach full speed before engag-ing the workpiece. Never start a cut with the blade i

Page 19 - Pulley Cover

-24-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06ACCESSORIESFigure 28. Blades.SECTION 5: ACCESSORIESFigure 29. H5408 blade tensioning gauge.H5408—Blad

Page 20 - Adjustments

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-25-G9256—6" Dial CaliperG9257—8" Dial CaliperG9258—12" Dial CaliperThese traditional di

Page 21 - SECTION 4: OPERATIONS

-26-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Always disconnect power to the machine before performing maintenance. Failure to do this may result i

Page 22

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-27-Review the troubleshooting and procedures in this section to fix your machine if a problem develops.

Page 23 - Feed Rate

Table of ContentsINTRODUCTION ... 2Foreword ... 2Cont

Page 24 - Blade Guides

-28-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONMachine is loud when cutting or bogs down in the cut.1. Exce

Page 25 - Operation Tips

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-29-Blade ChangeBlades should be changed when they become dull, damaged, or when you are using materials

Page 26 - SECTION 5: ACCESSORIES

-30-G9742 Metal Cutting Bandsaw (Mfg. Since 11/0610. Reinstall the blade guards, and adjust the blade guides as described in Blade Guides on P

Page 27

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-31-Electrical ComponentsFigure 41. CapacitorFigure 42. Switch wiring right-hand view.Figure 44. Switch w

Page 28 - SECTION 6: MAINTENANCE

-32-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Bandsaw Motor Electrical Box Bandsaw Motor Capacitor Cover Capacitor Motor Red Black Gray Yello

Page 29 - SECTION 7: SERVICE

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-33-83 72 100 109 79 80 35 104 103 182 81 109 113 120 123 2 12 8 75 100 101 75 31 50 89 72 112 101-1 8 84

Page 30 - Bandsaw Operations

-34-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06REF PART # DESCRIPTION REF PART # DESCRIPTION1 PB07 HEX BOLT 5/16-18 X 3/4 92 P9742092 GEAR BOX GASKE

Page 31 - Blade Change

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-35-Stand Parts Breakdown3232133336136336436692633163153342019300318363367359368325338362258330A330A-1254

Page 32 - Blade Tracking

-36-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06REF PART # DESCRIPTION REF PART # DESCRIPTION9 P9742009 WHEEL 302A P9742302A VISE JAW BRACKET-FRONT V

Page 33 - Electrical Components

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-37-Guides & Shafts Parts Breakdown898887879091739561 11 102 62696860 61 63 62-165114 8 64 7062-1 60

Page 34 - Connection

-2-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06If you have any comments regarding this manual, please write to us at the address below:Grizzly Indust

Page 35

-38-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Labels Parts BreakdownSafety labels warn about machine hazards and ways to prevent injury. The owner

Page 36

CUT ALONG DOTTED LINEName _____________________________________________________________________________ Street ______________________________________

Page 37

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069Place

Page 38

WARRANTY AND RETURNSGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchas

Page 39

Buy Direct and Save with Grizzly®– Trusted, Proven and a Great Value!~Since 1983~ORDER24 HOURS A DAY!1-800-523-4777Visit Our Website Today For Current

Page 40 - 380 PLABEL-26 UNPLUG LABEL

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-3-The information contained herein is deemed accurate as of 1/31/2013 and represents our most recent pro

Page 41 - WARRANTY CARD

-4-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06The information contained herein is deemed accurate as of 1/31/2013 and represents our most recent pro

Page 42 - FOLD ALONG DOTTED LINE

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-5-Figure 1. The Model G9742.IdentificationAA. Blade Tension KnobB. Blade Guide KnobC. Blade GuidesD.

Page 43 - WARRANTY AND RETURNS

-6-G9742 Metal Cutting Bandsaw (Mfg. Since 11/06Safety Instructions for MachineryFor Your Own Safety, Read Instruction Manual Before Operating this Ma

Page 44 - 1-800-523-4777

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06-7-For Your Own Safety, Read Instruction Manual Before Operating this MachineThe purpose of safety symbol

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