Grizzly G0527 User Manual

COPYRIGHT © JUNE 2003 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPEOR FORM WITHOUT THE WRITTEN APPROVAL

-8-G0527 18" Wide Belt SanderExternal FeaturesBADCEGFFigure 2. Front view.A. Control PanelB. Table Height HandwheelC. Air Regulator/Water Collec

G0527 18" Wide Belt Sander -9-123 4 5 6 7 8 9 0H. TABLE UP KeyI. SANDING BELT START ButtonJ. FEED BELT START ButtonK. Power Light L. EMERGENCY ST

-10-G0527 18" Wide Belt SanderA. Belt Tension SwitchB. Lock Handle BoltFigure 4. Inside the left access door.ABAccess Doors

G0527 18" Wide Belt Sander -11-C. Upper RollerD. Air Flow Adjustment Knob (Solenoid Expansion)E. Air Flow Adjustment Knob (Solenoid Contraction)

-12-G0527 18" Wide Belt SanderG0527 InventoryThe following parts shown in Figure 6 shouldbe enclosed:• Sanding Unit (Not Pictured)• 4" Dust

G0527 18" Wide Belt Sander -13-5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mmWasherLockWasherHexNutWingNutPhillipsHeadSheetMetalScre

-14-G0527 18" Wide Belt SanderSite ConsiderationsClean UpThe unpainted surfaces are coated with a waxyoil to protect them from corrosion during

G0527 18" Wide Belt Sander -15-Floor MountingTo mount the sander to the floor:The sander needs to be mounted in a level loca-tion where it can be

-16-G0527 18" Wide Belt SanderTo hook up the air line:1. Connect the hose from your air compressorto the air inlet (Figure 7) on the regulator.2

G0527 18" Wide Belt Sander -17-To install the sanding belt:1. Disconnect the sander from the powersource!2. De-activate the belt tension by using

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of Cali

-18-G0527 18" Wide Belt SanderPressure RollersIt is absolutely essential to keep the pres-sure rollers set below the level of the sand-ing rolle

G0527 18" Wide Belt Sander -19-RecommendedAdjustmentsFor your convenience, the adjustments listedbelow have been performed at the factory andrequ

-20-G0527 18" Wide Belt SanderYour safety is important! Please follow thewarnings below during this entire section:Choosing SandpaperThe grit yo

G0527 18" Wide Belt Sander -21-Adjusting Feed RateTable MovementThe feed belt motor and gear assembly (Figure13) controls the speed of the feed b

-22-G0527 18" Wide Belt SanderThe amperage meter is located above the controlpanel as shown in Figure 14. Use the meter tomonitor the amperage l

G0527 18" Wide Belt Sander -23-OFFONDisconnect power to themachine when perform-ing maintenance, assem-bly or adjustments.Failure to do this mayr

-24-G0527 18" Wide Belt SanderServicing BrakesEventually the brake pads will wear out. Checkingand replacing these is a simple project that canb

G0527 18" Wide Belt Sander -25-The air filter on the Model G0527 is located onthe main regulator (Figure 16). Empty the filtertrap as it becomes

-26-G0527 18" Wide Belt SanderMaintenance PerformedApproximate Hours Of UseMaintenance LogDate

G0527 18" Wide Belt Sander -27-CalibrationNOTICEThe digital thickness gauge has been cali-brated at the factory and should require nofurther adju

Table Of ContentsSECTION 1: SAFETY...

-28-G0527 18" Wide Belt SanderFigure 17. Feed belt tension adjustment controls.Safety GuardFeed BeltAdjustment BoltFeed BeltTension BoltDO NOT s

G0527 18" Wide Belt Sander -29-Belt OscillationNOTICEThe oscillation adjustments have been per-formed at the factory and should require nofurther

-30-G0527 18" Wide Belt SanderNOTICEThe table has been adjusted at the factoryand should require no further attention.However, we recommend veri

G0527 18" Wide Belt Sander -31-Pressure RollersFigure 21. Roller tension switch.Figure 22. Pressure roller parts.5. Disconnect the sander from th

-32-G0527 18" Wide Belt SanderThere are two V-belts on the Model G0527—oneon the table lifting motor (Figure 23) and one onthe sanding drum moto

G0527 18" Wide Belt Sander -33-ABCDEFGHE. Air Cylinder for Sanding Belt OscillationF. Air Flow Adjustment KnobsG. Air Cylinder for Sanding Belt T

-34-G0527 18" Wide Belt SanderService PerformedApproximate Hours Of UseService LogDate

G0527 18" Wide Belt Sander -35-This section contains the following subsectionsfor the Model G0527: aftermarket accessories,data sheets, wiring di

-36-G0527 18" Wide Belt SanderCustomer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MACHINE DATASHEETDesign

G0527 18" Wide Belt Sander -37-2 7A, 7B68910, 11, 12133Parts Diagrams & Lists2 P05270002 LIMIT SWITCH TUBE3 P05270003 TOOL BOX6 P05270006

-2-G0527 18" Wide Belt SanderSafety Instructions For Power ToolsSECTION 1: SAFETY5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors sh

-38-G0527 18" Wide Belt Sander112811291126112711011125112411321133112211231311131013071121113011311104110511091114111511161118111311101112111111

G0527 18" Wide Belt Sander -39-1101 P05271101 MACHINE FRAME 1102 P05271102 MOTOR BASE1103 P05271103 MOTOR BASE HINGE1104 PN06 HEX NUT 1⁄2-121105

-40-G0527 18" Wide Belt Sander210121032104210222022203210921102201220622042108241024092407240624012406240524042402232823272325233123272326231623

G0527 18" Wide Belt Sander -41-2101 P052762101 ELEVATION SCREW2102 PB03 HEX BOLT 5⁄16-18 x 1"2103 PW07 FLAT WASHER 5⁄16"2104 PLW01 LOCK

-42-G0527 18" Wide Belt Sander310231013140320532073208311731163115311431133112310731193103311031113110311431303128310831253104310531063120311831

G0527 18" Wide Belt Sander -43-3101 P05273101 CONVEYOR TABLE3102 P05273102 CONVEYOR BELT3103 P05273103 GEARBOX FIX PLATE3104 PW10M FLAT WASHER 14

-44-G0527 18" Wide Belt Sander4107430241034301430442044203420441094108430342054202420142034103 P05274103 SPRING4107 PN08 HEX NUT 3⁄8"-16410

G0527 18" Wide Belt Sander -45-5406510854055107540351155104520351115110540152055206511451125410540954075408540254115104 P05275104 BALL BEARING UC

-46-G0527 18" Wide Belt Sander620562046207620662136106621162096110612262106212610662136108610961096108620562046207620662036124610562026201611361

G0527 18" Wide Belt Sander -47-6101 P05276101 SQUARE FRAME 6104 P05276104 SQUARE FRAME SEAL (LEFT)6105 PB193 HEX BOLT 1⁄4-20 x 1⁄2"6106 PLW0

G0527 18" Wide Belt Sander -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor

-48-G0527 18" Wide Belt Sander7101 P05277101 UPPER FRAME COVER7102 P05277102 DUST HOOD 4"7103 PS24M PHLP HD SCR M6-1 x 107104 P05277104 LEF

G0527 18" Wide Belt Sander -49-812681078133810881318129-28129-18128-18128-28130813281118112811481158115-18135813681138118810981178116810681058104

-50-G0527 18" Wide Belt Sander8101 P05278101 ELECTRICAL CONTROL BOX8102 P05278102 HINGE8103 P05278103 CONTROL BOX OF DOOR8104 P05278104 BASE PLA

G0527 18" Wide Belt Sander -51-912791059102910191039108911091129111911191229123912491209117911791329131912591339133912991049128911491139126912591

-52-G0527 18" Wide Belt Sander9101 P05279101 FILTER CUP 1⁄4"9102 P05279102 PRESSURE REGULATOR 1⁄4"9103 P05279103 BRONZE CONN. 1⁄4"

G0527 18" Wide Belt Sander -53-Machine TroubleshootingSYMPTOMSanding belt does not ten-sion correctly; rollers slipunder belt.Sanding belt runs o

-54-G0527 18" Wide Belt SanderSanding TroubleshootingSYMPTOMLines across width of work-piece.Glossy spots or streaks onworkpiece.Sanding belt cl

G0527 18" Wide Belt Sander -57-Notes

-4-G0527 18" Wide Belt SanderAdditional Safety For Wide Belt Sanders1. INFEED/OUTFEED AREA: DO NOTstand in-line with the infeed or outfeedareas

-58-G0527 18" Wide Belt SanderGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe

CUT ALONG DOTTED LINE9. How many of your woodworking machines are Grizzly? _____________10. Which benchtop tools do you own? Check all that apply.___1

FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069PlaceStampHereTAPE ALONG EDGES--PLEASE DO N

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G0527 18" Wide Belt Sander -5-We are proud to offer the Model G0527 18" WideBelt Sander. This machine is part of a growingGrizzly family of

-6-G0527 18" Wide Belt SanderThe Model G0527 has three motors that arewired to operate on a 220V single-phase powersource. They will draw the fo

G0527 18" Wide Belt Sander -7-Electrocution or a firecan result if the machineis not grounded correct-ly. Make sure all electri-cal circuits are