Grizzly G9860ZX User Manual

COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPEOR FORM WITHOUT THE WRITTEN APPRO

-8- Ultimate Series JointersUltimate Series Jointers Terms and DefinitionsG9859 G9860 G9861G9860ZXDescriptionTable SizeCutterhead SpeedCutterheadMotor

Ultimate Series Jointers -9-Unpacking Piece InventoryNOTICEA full parts list and breakdown can be foundtoward the end of this manual. For easierassemb

-10- Ultimate Series JointersSite ConsiderationsFLOOR LOADYour Ultimate Series Jointer represents a largeweight load in a medium footprint. Most comme

Ultimate Series Jointers -11-SECTION 4: ASSEMBLYBeginning AssemblyMost of your Ultimate Series Jointer has beenassembled at the factory, but some part

-12- Ultimate Series JointersCutterhead GuardThe cutterhead guard spring tension comes pre-set from the factory. To install the cutterheadguard:1. Loo

Ultimate Series Jointers -13-Pedestal SwitchYour jointer comes with a pedestal mounted mag-netic switch for safety and convenience. Simplybolt the ped

-14-Ultimate Series JointersSECTION 5: ADJUSTMENTSNote: The Model G9860ZX has a spiral cutter-head in place of the knife cutterhead. Adjustmentwill b

Ultimate Series Jointers -15-Knife SettingGaugeGibGib BoltJack ScrewKnifeOutfeed Table4. Adjust the screws below each end of theknife until both feet

-16- Ultimate Series JointersOutfeed TableSpiral CutterheadFacing the fence, the outfeed table is located tothe left of the cutterhead. The outfeed ta

Ultimate Series Jointers -17-To adjust the infeed table:1. The infeed table can be adjusted the sameway as the outfeed table. Loosen the infeedtable l

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of Cali

-18- Ultimate Series Jointers1. Place a 45° gauge on the outfeed table fair-ly close to the cutterhead as shown in Figure16.45° Fence StopFigure 16. U

Ultimate Series Jointers -19-SECTION 6: OPERATIONSOnce assembly is complete and adjustments aredone to your satisfaction, you are ready to testrun the

-20- Ultimate Series JointersThe purpose of edge jointing is to produce a fin-ished, flat-edged surface that is suitable for join-ery or finishing. Jo

Ultimate Series Jointers -21-Surface PlaningThe purpose of planing on a jointer is to produceone flat surface. The theory behind this is thatonce you

-22- Ultimate Series JointersSECTION 7: MAINTENANCELubricationV-BeltGeneralTablesRegular periodic maintenance on your UltimateSeries Jointer will ensu

Ultimate Series Jointers -23-The following pages contain general machinedata, parts diagrams/lists, a troubleshooting guideand Warranty/Return informa

-24- Ultimate Series JointersTROUBLESHOOTINGSYMPTOMMotor will not start.Motor will not start; fuses orcircuit breakers blow.Motor overheats.Motor stal

Ultimate Series Jointers -25-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-59018" JOINTER MODEL G9859MACH

POWERSTOP5000MIN001011005023 009012016015014017013003023004031026027023010033034030G9859 8" JOINTER

Badeye'sBlueBearingCo.6305Badeye'sBlueBearingCo.6305BlueRayBeltCo.BlueRayBeltCo.705701704703702711710706707708709101112109104110102119121113

Ultimate Series Jointers -1-Table Of ContentsPAGE1. SAFETYSAFETY INSTRUCTIONS FOR POWER TOOLS ...2-3ADDITI

020002018603605601604208210207218219205213209202201216214215217203204211212221220206602607606021022019G9859 8" JOINTER

UPD0WN520512521511510509502519518501516517506508522523504505515503507513514G9859 8" JOINTER

301007008307401402404403405406407304305308024025309306025028303302023032006029024712713714715716 G9859 8" JOINTER

Ultimate Series Jointers -31-001 P9859001 BASE002 P9859002 FENCE SEAT003 P9859003 TABLE SUPPORT004 P9859004 TABLE LIFTING ARM005 P9859005 TABLE SUPPOR

-32- Ultimate Series Jointers509 P9859509 SPECIAL RETAINER RING510 P9859510 SPECIAL WASHER511 P9859511 LOCK KNOB512 P9859512 HANDWHEEL KNOB513 PSB47M

Ultimate Series Jointers -33-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-590112" JOINTER MODEL G9860/G9

POWERSTOP5000MIN001011005031009012016015014017013003023004030026027023010033034032031035G9860 12" JOINTER

Badeye'sBlueBearingCo.6305Badeye'sBlueBearingCo.6305BlueRayBeltCo.BlueRayBeltCo.705701704703702711710706707708709101112109104110102113115121

020002018603605601604208210207218219205213209202201216214215217203204211212221220206602607606021022019G9860 12" JOINTER

UPD0WN520512521511510509502519518501516517506508522523504505515503507513514G9860 12" JOINTER

-2- Ultimate Series JointersSafety Instructions For Power ToolsSECTION 1: SAFETY5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should be

301007008302 401402404403304305310024025311303025024028307306006029505309308 712713714715716 G9860 12" JOINTER

Ultimate Series Jointers -39-001 P9860001 BASE002 P9860002 FENCE SEAT003 P9859003 TABLE SUPPORT004 P9859004 TABLE LIFTING ARM005 P9859005 TABLE SUPPOR

-40- Ultimate Series Jointers507 P9859507 LIFT ROD508 P9859508 SPECIAL RETAINER RING509 P9859509 SPECIAL RETAINER RING510 P9859510 SPECIAL WASHER511 P

Ultimate Series Jointers -41-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-590114" JOINTER MODEL G9861MAC

POWERSTOP5000MIN001005004032006010013014015012011003012 019021016017012018034035020032036G9861 14" JOINTER

Badeye'sBlueBearingCo.6305Badeye'sBlueBearingCo.6305BlueRayBeltCo.BlueRayBeltCo.705701704703702711710706707708709101112109104110102119121113

028002022603605601604208210207218219205213209202201216214215217203204211212221220206602607606037029030023G9861 14" JOINTER

UPD0WN520512521511510509502519518501516517506508522523504505515503507513514G9861 14" JOINTER

301009008304401402404403302306308024025309305025024026307303031033007027405310311312314313712713714715716 G9861 14" JOINTER

Ultimate Series Jointers -47-001 P9861001 BASE002 P9861002 FENCE SEAT003 P9859003 TABLE SUPPORT004 P9859005 TABLE SUPPORT005 P9859011 BASE COVER006 P9

Ultimate Series Jointers -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance

-48- Ultimate Series Jointers503 P9859503 GEAR504 P9859504 COLLAR505 P9859505 LIFT ROD506 P9859506 GEAR507 P9859507 LIFT ROD508 P9859508 SPECIAL RETAI

Ultimate Series Jointers -49-NOTES

-50- Ultimate Series JointersGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of

CUT ALONG DOTTED LINE10. Which benchtop tools do you own? Check all that apply.___1" x 42" Belt Sander ___6" - 8" Grinder___5"

FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069PlaceStampHereTAPE ALONG EDGES--PLEASE DO N

-4- Ultimate Series JointersNo list of safety guidelines can be complete.Every shop environment is different. Alwaysconsider safety first, as it appli

Ultimate Series Jointers -5-SECTION 2: CIRCUIT REQUIREMENTS220V OperationThe Ultimate Series Jointers have a 3 H.P., 3450R.P.M. motor which requires a

-6- Ultimate Series JointersWe do not recommend the use of extension cordswith 220V equipment. It is much better to arrangethe placement of your equip

Ultimate Series Jointers -7-SECTION 3: INTRODUCTIONWe are proud to offer the Ultimate Series Jointers.These machines are part of a growing Grizzlyfami