Grizzly G0503 User Manual

12" HORIZONTALRESAW BANDSAWMODEL G0503INSTRUCTION MANUALCOPYRIGHT © AUGUST, 2004 BY GRIZZLY INDUSTRIAL, INC., REVISED MAY, 2011 (TS)WARNING: NO P

Model G0503 (Mfg. Since 12/08)-8-4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5

Model G0503 (Mfg. Since 12/08)-9- 7. ONLY ALLOW TRAINED AND PROP-ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions

Model G0503 (Mfg. Since 12/08)-10-Additional Safety Instructions for Resaws8. BLADE TENSION. Make s u r e b l ad e is p r o p -erly tensioned bef

Model G0503 (Mfg. Since 12/08)-11-4. CHECKING FOR LEAKS. Use a piece of cardboard to check for suspected hydrau-lic leaks. Pressurized hydraulic

Model G0503 (Mfg. Since 12/08)-12-Serious personal injury could occur if you connect your machine to the power source before you have completed the se

Model G0503 (Mfg. Since 12/08)-13-Your Shop Circuit CapacityAlways check to see if the wires in your circuit are capable of handling the ampe

Model G0503 (Mfg. Since 12/08)-14-SECTION 3: SET UPThe Model G0503 left our warehouse in a care-fully built crate. If you discover the machine

Model G0503 (Mfg. Since 12/08)-15-Hardware Recognition Chart

Model G0503 (Mfg. Since 12/08)-16-Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machiner

Model G0503 (Mfg. Since 12/08)-17-Figure 6. Working clearances.Floor LoadThe Model G0503 weighs 1870 lbs. and has a base footprint of 40"

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, r

Model G0503 (Mfg. Since 12/08)-18-We recommend that you bolt your new resaw to the floor. Because this is optional and floor mate-rials may vary, f

Model G0503 (Mfg. Since 12/08)-19-4. Line up the holes and insert the carriage bolts as shown in Figure 9.Figure 10. Conveyor washer/nut place

Model G0503 (Mfg. Since 12/08)-20-Installing the Blade CoverTools Needed QtyWrench/Socket 10mm ... 1Hardware Need

Model G0503 (Mfg. Since 12/08)-21-Positioning the Control PanelTools Needed QtyHex Wrench 8mm ... 1To mount

Model G0503 (Mfg. Since 12/08)-22-Figure 18. Dust hoses connected to dust ports.To be effective, the dust collection system that you connect

Model G0503 (Mfg. Since 12/08)-23-Figure 20. Blade positioned between guides.Figure 21. Illustration of proper blade position.6. Position the blade o

Model G0503 (Mfg. Since 12/08)-24-Because of the high amperage draw from this machine, we recommend that you hardwire it directly to your

Model G0503 (Mfg. Since 12/08)-25-4. Turn the POWER ON switch (shown in Figure 24) clockwise.5. Press the MOTOR START button and imme-diately

Model G0503 (Mfg. Since 12/08)-26-Figure 27. Blade tensioning handle.Blade Tension3. Loosen the vertical adjustment bolts shown in Figure 26 and

Model G0503 (Mfg. Since 12/08)-27-Eyes, lung, and ear damage could result from using this machine without proper protective gear. Always wear safety g

Model G0503 (Mfg. Since 12/08)-1-Table of ContentsINTRODUCTION ...

Model G0503 (Mfg. Since 12/08)-28-The blade height is the distance between the conveyor table and the bottom of the blade.Blade HeightFigure 28

Model G0503 (Mfg. Since 12/08)-29-Pressure RollersThe pressure rollers hold the workpiece against the conveyor table for a smooth cut.Tools Needed Q

Model G0503 (Mfg. Since 12/08)-30-Resawing8. Receive the workpiece on the outfeed side of the machine. Note—If a second person is receiving the

Model G0503 (Mfg. Since 12/08)-31-Blade InformationThe Model G0503 is a specialized machine that requires specialized blades. Grizzly Industrial

Model G0503 (Mfg. Since 12/08)-32-Figure 36. G1955 OxiSolv® spray.G1955—OxiSolv® Blade & Bit CleanerUsed to clean the gummy pitch and resid

Model G0503 (Mfg. Since 12/08)-33-Figure 41. H4959 Coolant Dispenser.H4959—Coolant DispenserDelivers a small amount of lubricant to the cutting surfac

Model G0503 (Mfg. Since 12/08)-34-Figure 43. 440V overload relay.P0503A17—440V Conversion KitThis kit allows the Model G0503 to run on 440V power. 44

Model G0503 (Mfg. Since 12/08)-35-To ensure optimum power transmission from the motor to the blade and to the hydraulic pump, the V-belts must

Model G0503 (Mfg. Since 12/08)-36-Tools Needed QtyGrease Gun ... 1Hardware Needed QtyHigh Temp B

Model G0503 (Mfg. Since 12/08)-37-Figure 48. Hydraulic reservoir components.In order for the hydraulic system to operate the conveyor properly an

Model G0503 (Mfg. Since 12/08)-2-SECTION 5: ACCESSORIES ...

Model G0503 (Mfg. Since 12/08)-38-5. Dry the filter base to remove any excess hydraulic fluid.6. Rub clean grease on the filter gasket

Model G0503 (Mfg. Since 12/08)-39-To clean the tank screen:1. Thoroughly clean the area around the tank access plate to prevent contamination o

Model G0503 (Mfg. Since 12/08)-40-This section is designed to help the operator with adjustments that were made at the factory and that might a

Model G0503 (Mfg. Since 12/08)-41-Figure 54. Straightedge placement.Figure 55. Correct alignment.7. Tilting Forward—To move the top of the wheel

Model G0503 (Mfg. Since 12/08)-42-Each blade guide assembly consists of a guide block and a support wheel. Each metal guide block has a guide slot tha

Model G0503 (Mfg. Since 12/08)-43-Blade Elevation GaugeFigure 25. Blade guide upper plate.Blade Elevation PointerTools Needed QtyWrench/Socket 17mm .

Model G0503 (Mfg. Since 12/08)-44-Figure 59. Test board with measurements.3. Study the written test measurements.—If the measurements are more than 0

Model G0503 (Mfg. Since 12/08)-45-Figure 62. Checking table alignment.4. To raise the left side, loosen the lock nuts on the conveyor adjustm

Model G0503 (Mfg. Since 12/08)-46-Tracking ConveyorThe conveyor is tracking correctly when it remains centered between the roller brackets on ea

Model G0503 (Mfg. Since 12/08)-47-Replacing ConveyorTo replace the conveyor belts:1. Start the conveyor belt and stop it when the conveyor b

Model G0503 (Mfg. Since 12/08)-3-INTRODUCTIONWe are proud to offer this manual with your new machine! We've made every effort to be exact

Model G0503 (Mfg. Since 12/08)-48-Replacing V-BeltsReplace all three V-belts at the same time to ensure uniform belt tension.To replace the be

Model G0503 (Mfg. Since 12/08)-49-Converting the Model G0503 to 440V operation consists of 1) wiring the voltage transformer, 2) rewiring the

Model G0503 (Mfg. Since 12/08)-50-G0503 WIRING G0503 CONTROL PANEL 4140X213X155MOTOR/STARTX1X2PUMP/START1314708802322 2143MOTOR/STOP PUMP/STOP3212

Model G0503 (Mfg. Since 12/08)-51-Maintenance PerformedApproximate Hours Of UseMaintenance LogDate

Model G0503 (Mfg. Since 12/08)-52-Parts Breakdown and List10413513212812712214012011812812611113613613710811010913313410110912914113910210310811010911

Model G0503 (Mfg. Since 12/08)-53-20222820120220520420620820721621021121722522923524820320221421323022322622722820222823421221321423121422421921421321

Model G0503 (Mfg. Since 12/08)-54-30930830130230430430830230830530330230331032530330230430330230430230930330232832930331632032130932731730230330632331

Model G0503 (Mfg. Since 12/08)-55-40240140240340440640740840940941041341140540540140340440640740840940942142242641541641341141141741841542342441741241

Model G0503 (Mfg. Since 12/08)-56-51752753252153352353853951653553353053153453751253651051152952250852852750250650450750750152652351050750750850951252

Model G0503 (Mfg. Since 12/08)-57-602 611 601A604 603 610 609 606 607 615 604 603 605 618 617 616 619 609 614 608 606 607 613 607 612 607 612 606 607

Model G0503 (Mfg. Since 12/08)-4-A. Infeed Pressure Rollers—Maintain down-ward pressure on the board to keep it steady during cutting.B. Return Rol

Model G0503 (Mfg. Since 12/08)-58-

Model G0503 (Mfg. Since 12/08)-59-817814813805801802803804806807808 8098108118128318048298018028268248188078258278288158278268068168158208138068168158

Model G0503 (Mfg. Since 12/08)-60-905904907906901903905904908905910904

Model G0503 (Mfg. Since 12/08)-61-B52B56B58B57B59B66B68B67B69B47B73B49B50B51B71B71-1B71-3B71-4B71-2B63B64B64B48B70B68-1B62B60B54B55B65B53B72B61FLTB68-

Model G0503 (Mfg. Since 12/08)-62-LR3 D33 48-65A75AMPLR3D 126 5.5-8AT2LC1D096T1 T3NOL2L1 L3NOLC1 D50T3L3T1 T2L1 L221NC22NC14NO13NOA01A02A03A04A06A07NO

Model G0503 (Mfg. Since 12/08)-63-14X213X1MOTOR/STARTX1X2PUMP/START13142221MOTOR/STOP PUMP/STOP21227EMG STOPPOWER ONA08A09A10A11A12A13

Model G0503 (Mfg. Since 12/08)-64-REF PART # DESCRIPTION141 P0503141 PLATE201 P0503201 TENSION HANDLE M10-1.5202 PN02M HEX NUT M10-1.5203 P0503203 PLA

Model G0503 (Mfg. Since 12/08)-65-REF PART # DESCRIPTION304 P0503304 LOWER HINGE305 P0503305 BOTTOM COVER 306 PFH02M FLAT HD SCR M6-1 X 12307 P0503307

Model G0503 (Mfg. Since 12/08)-66-REF PART # DESCRIPTION531 P0503531 LINER WAY 532 PLW04M LOCK WASHER 8MM533 PSB31M CAP SCREW M8-1.25 X 25534 P0503534

Model G0503 (Mfg. Since 12/08)-67-REF PART # DESCRIPTION824 P0503824 REAR ROLLER ARM BRACKET 825 P0503825 REAR ROLLER ARM SHAFT 826 PSS16M SET SCREW M

Model G0503 (Mfg. Since 12/08)-5-F. Main Motor—Drives the saw wheels for blade movement and drives the hydraulic pump for conveyor movement.

Model G0503 (Mfg. Since 12/08)-68-TroubleshootingSYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONMotor will not start. 1. Low voltage.2. Open circuit in mot

Model G0503 (Mfg. Since 12/08)-69-Maintenance PerformedApproximate Hours Of UseService LogDate

Model G0503 (Mfg. Since 12/08)-70-Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the d

CUT ALONG DOTTED LINE10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder _

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069Place

Model G0503 (Mfg. Since 12/08)-6-Control PanelA. EMERGENCY STOP Button—Turns of f power to both motors in an emergency.B. PUMP STOP Button—Stops t

Model G0503 (Mfg. Since 12/08)-7-Design Type ..................... Horizontal Floor Mod