Grizzly & G1022PROZX User Manual

10" TABLE SAWINSTRUCTION MANUALMODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZXCOPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUS

-8- G1022 Series Table SawsMost importantly, we stand behind our machines.If you have any service questions or partsrequests, please call or write us

G1022 Series Table Saws -9-SECTION 3: CIRCUIT REQUIREMENTS110V OperationThe Models SM, Z & ZF motors are prewired tooperate at 110V. See Figure 5

-10- G1022 Series Table Saws220V OperationThe circuit you use should be dedicated, (i.e., themachine should provide the only draw from thatcircuit). I

G1022 Series Table Saws -11-GroundingExtension CordIn the event of an electrical short, grounding pro-vides electric current a path of least resistanc

-12- G1022 Series Table SawsSECTION 4: MACHINE FEATURESThe following is a list of common definitions,terms and phrases used throughout this manualas t

G1022 Series Table Saws -13-shaped channel along the edge of wood stock.Splitter: Metal plate attached to the back of theblade guard that maintains th

-14- G1022 Series Table SawsUnpackingThe Model G1022 Series Table Saws areshipped from the manufacturer in carefullypacked cartons. If you discover th

G1022 Series Table Saws -15-Figure 8. Rip fence, rails and extension wings will vary depending on the model.9. Motor with Pulley10. Miter Gauge11. Dad

-16- G1022 Series Table SawsQty Description8 Special Rail Bolt (SM & Z)8 Fence Rail Spacer (SM & Z)4 Flat Washer M10 (SM & Z)4Hex Nut M10-

G1022 Series Table Saws -17-Hardware Recognition Chart5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mmWasherLock WasherHex NutWing NutPhill

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of Cali

-18-G1022 Series Contractor SawsClean Up Site ConsiderationsUnsupervised childrenand visitors entering ashop could receive seri-ous personal injury.En

G1022 Series Table Saws -19-Beginning Assembly Stand AssemblyTOOLS REQUIRED: High quality square andstraightedge, metric Allen wrench set, flat screw-

-20- G1022 Series Table SawsFigure 11. Short upper and lower bracesattached to one of the stand assemblies.3. Attach the short upper and lower side br

G1022 Series Table Saws -21-All Models: 8. Place the assembled stand upside down onthe table saw body and align all the mountingholes. Make certain th

-22- G1022 Series Table Saws3. Set the motor on end and slip the pulleyguard bracket between the base of the motorand the motor plate as shown in Figu

G1022 Series Table Saws -23-Figure 18. Installing the motor mount bracket.Figure 19. Attaching motor to linking bars.6. Line up the hole in the motor

-24- G1022 Series Table SawsFigure 22. Attached pulley cover.15. Using the supplied wing nut and mountingbolt, secure the pulley cover over the pulley

G1022 Series Table Saws -25-Figure 23. Checking table to wing alignment.5. Raise or lower the rear of the wing until thewing and table are flush. Tigh

-26- G1022 Series Table SawsThe fence must engage and square up on thefront rail before the rear clamp engages the backrail. In essence, the rear clam

G1022 Series Table Saws -27-Figure 26. Rear lock adjustment screw.5. Slide the fence along the rail until it isaligned with the edge of the miter slot

Table Of ContentsPAGE1. SAFETYSAFETY RULES FOR ALL TOOLS...

-28- G1022 Series Table SawsFigure 29. Attaching a sacrificial fence.Tip: Attach a piece of 3⁄4" thick hardwood tothe blade side of the fence as

G1022 Series Table Saws -29-7. Make note of its position and lift it up all theway. Tighten the rear adjustment screw untilthe rear clamp is approxima

-30- G1022 Series Table SawsTo install a saw blade:1. Disconnect the machine from the powersource!!2. The arbor nut has left-hand threads.Unthread the

G1022 Series Table Saws -31-Figure 37. Blade guard components.5. Rotate the support shaft to align the mount-ing bolts to the mounting slots on the gu

-32- G1022 Series Table SawsFigure 41. Proper splitter/blade alignment.13. Recheck guard alignment to the blade and tothe table top. Adjust as necessa

G1022 Series Table Saws -33-Table InsertThe table insert provides support for the materialbeing cut. It must be installed flush with the castiron tabl

-34-G1022 Series Contractor SawsMiter GaugeInitial Step Models ZF, ZFX, PROZ, & PROZX:The miter gauge for the Models ZF, ZFX, PROZ,& PROZX has

G1022 Series Table Saws -35-Before starting the machine:1. Read this manual and make sure you take allsafety precautions before operating thismachine.

-36- G1022 Series Table SawsBlade SelectionChoosing the correct blade for the job is essentialfor the safe and efficient use of your table saw. Rip Bl

G1022 Series Table Saws -37-Figure 47. Plywood blade.Plywood Blade: Used for cutting plywood orveneers. 10" plywood blades have 40-80 teeth(Figur

-2- G1022 Series Table SawsSECTION 1: SAFETYFor Your Own Safety Read InstructionManual Before Operating This EquipmentIndicates an imminently hazardou

-38- G1022 Series Table SawsCrosscuttingTo make a 90˚ crosscut using the miter gauge:1. Adjust the miter gauge to the 90˚ position. 2. Adjust the fenc

G1022 Series Table Saws -39-RippingTo make a rip cut:1. Set the fence to the desired width of cut onthe fence rail scale.2. Adjust the blade height so

-40- G1022 Series Table SawsDado CuttingCommonly used in furniture joinery, a dado is astraight channel cut in the face of the workpiece.Dadoes can be

G1022 Series Table Saws -41-Using a standard saw blade:1. Clearly mark the width of the dado cut onyour workpiece. Include marks on the edgeof your wo

-42- G1022 Series Table Saws7. Re-adjust the fence so the blade is alignedwith the other edge of the intended dadochannel. Be sure to keep the cuts wi

G1022 Series Table Saws -43-1. Disconnect the machine from the power!2. Cut a piece of wood that is as long and tall asthe metal fence and 3⁄4" t

-44- G1022 Series Table SawsAlways use push sticks, featherboards,push paddles and other safety accessorieswhenever possible to increase safety andcon

G1022 Series Table Saws -45-4. Turn the saw on.5. When the blade has reached full speed, per-form a test cut with a scrap piece of wood. 6. If the cut

-46- G1022 Series Table SawsSECTION 7: MAINTENANCEGeneralRegular periodic maintenance on your ModelG1022 Series Table Saw will ensure its optimumperfo

G1022 Series Table Saws -47-V-BeltThe sealed ball bearings in the motor andthroughout the Model G1022 require no mainte-nance during their lifetime. W

G1022 Series Table Saws -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size must be in accor-dance wit

-48- G1022 Series Table SawsMaintenance PerformedApproximate Hours Of UseMaintenance LogDate

G1022 Series Table Saws -49-Blade ParallelismTo check and adjust blade parallelism: 1. Disconnect the machine from the powersource!!2. Tilt the blade

-50- G1022 Series Table SawsFigure 61. Underside view oftable/trunnion assembly.4. Make note of the difference between the twomeasurements on a piece

G1022 Series Table Saws -51-3. Tighten down one trunnion bolt a smallamount and then move on to each of theothers, tightening each down the sameamount

-52- G1022 Series Table Saws45˚ & 90˚ StopsThe Model G1022 Series Table Saws areequipped with positive stops at 45° and 90°.When properly adjusted

G1022 Series Table Saws -53-SECTION 9: CLOSUREThe following pages contain general machinedata, parts diagrams/lists, a troubleshooting guideand Warran

-54- G1022 Series Table SawsSM AND Z WIRING DIAGRAM

G1022 Series Table Saws -55-ZF, ZFX, PROZ & PROZX WIRING DIAGRAM

-56- G1022 Series Table SawsDesign Type ...Floor Mo

G1022SM

-4- G1022 Series Table SawsAdditional Safety Instructions For Table Saws1. THRU-SAWING: Use blade guard, splitter,and anti-kickback fingers on all thr

G1022SM

G1022SM

-60- G1022 Series Table SawsREF PART # DESCRIPTIONREF PART # DESCRIPTION1 P1022001 TABLE INSERT1AP1022001-ADADO INSERT2 PSS04M SETSCREW M6-1.0 x 123 P

G1022 Series Table Saws -61-REF PART # DESCRIPTION REF PART # DESCRIPTION97 PRP02M ROLL PIN 3 x 1698 PN05M HEX NUT M16-1.599 P1022090 FRONT TRUNNION10

-62- G1022 Series Table SawsDesign Type ...Floor Mo

G1022Z

G1022Z

G1022Z

-66- G1022 Series Table SawsREF PART # DESCRIPTION41 P1022041 SHAFT FOR ECCENTRIC42 P1022042 SHAFT FOR CLAMP43 P1022Z043 LOCK LEVER44-1P1022044-1PINIO

G1022 Series Table Saws -67-REF PART # DESCRIPTIONREF PART # DESCRIPTION100 PRP06M ROLL PIN 5 X 24101 PSS04M SET SCR M6 - 1.0 x 12102 P1022102 WAVY WA

G1022 Series Table Saws -5-Push SticksThe use of push sticks, particularly when cuttingsmall or narrow workpieces, provides a doublebenefit for saw op

-68- G1022 Series Table SawsDesign Type ...Floor Mo

G1022ZF, ZFX, PROZ, & PROZX

G1022ZF, ZFX, PROZ, & PROZX

G1022ZF, ZFX, PROZ, & PROZX

-72- G1022 Series Table SawsREF PART # DESCRIPTION77 PB03M HEX BOLT M8-1.25 x 1678PW01M FLAT WASHER 8MM79 PB02M HEX BOLT M6-1.0 x 1280 PW03M FLAT WASH

G1022 Series Table Saws -73-REF PART # DESCRIPTION250 P1022Z250 CLAMP251 PS05M PHLP HD SCR M5-0.8 X 8252 P1022Z252 SPRING325P1022SM325WARNING LABEL326

-74- G1022 Series Table SawsSYMPTOMMotor will not start.Motor will not start; fuses orcircuit breakers blow.Motor overheats.Motor stalls (resulting in

G1022 Series Table Saws -75-PUSH STICKMAKE FROM 1⁄2'' OR 3⁄4''WOOD OR THICKNESSLESS THAN WIDTH OFMAT'L TO BE CUTCAUTIONUSE ON

-76- G1022 Series Table SawsNotes

G1022 Series Table Saws -77-Notes

-6- G1022 Series Table SawsFigure 2. Zero Clearance Table Inserts.Zero Clearance Table InsertsIdeal for use when ripping thin strips or makingbevel cu

-78- G1022 Series Table SawsGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of

10. Which benchtop tools do you own? Check all that apply.___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Pre

FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069TAPE ALONG EDGES--PLEASE DO NOT STAPLEName_

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G1022 Series Table Saws -7-SECTION 2: INTRODUCTIONGrizzly is proud to offer the Model G1022 SeriesTable Saws. The Model G1022 Series TableSaws are par