Grizzly G1021 User Manual

15" PLANERMODEL G1021INSTRUCTION MANUALCOPYRIGHT © 1986 BY GRIZZLY INDUSTRIAL, INC. REG.# TX 3 170 572WARNING: NO PORTION OF THIS MANUAL MAY BE R

-10- G1021 15" PlanerUnpackingThe bandsaw is shipped from the factory in acarefully packed carton. If you find the machine tobe damaged after you

G1021 15" Planer -11-Clean UpThe unpainted surfaces are coated with a waxyoil to protect it from corrosion during shipment.Remove the protective

-12- G1021 15" PlanerSECTION 4: ASSEMBLYOverviewMost of your G1021 Planer has been assembledat the factory, but some parts must be assembledor in

G1021 15" Planer-13-Planer UnitTO MOUNT THE PLANER:1. Using the lifting handles shown in Figure 4,place the planer on the stand and align thefour

-14- G1021 15" PlanerHandwheelCAUTIONPlaner knives are dangerously sharp. Useextreme caution when working near cuttingsurfaces. Failure to exerci

G1021 15" Planer -15-Extension RollersThe extension rollers can be attached now, but itmay be easier to make all the necessary adjust-ments to th

-16- G1021 15" PlanerSECTION 5: ADJUSTMENTSOverviewOnce assembly has been completed, your G102115" Planer requires just a few adjustments to

G1021 15" Planer -17-Gauge BlockBefore attempting any table adjustments, you willneed to construct a gauge block. See Figure 11.A larger gauge bl

-18- G1021 15" PlanerFigure 13 Cap screws for column adjustment.If the gap difference from one side to the other isgreater than 0.004", but

G1021 15" Planer -19-Knife Setting4. If the knife bottoms out on the gauge block,repeat steps 1, 2 and 3, but start on the oppo-site side of the

-20- G1021 15" PlanerChip Breaker3. Place the gauge block on the table directlyunder the cutterhead. Using a one millimeter(0.05") feeler ga

G1021 15" Planer -21-Feed Roller HeightFigure 18. Chip breaker height adjustment.6. If an adjustment is necessary, loosen thelocknuts and turn th

-22- G1021 15" Planer6. Repeat steps 1-5 for the opposite side of theroller. Repeat all steps for the outfeed roller.Feeler gauge measurement sho

G1021 15" Planer -23-Bed RollersFigure 22. Roller pressure assembly.Pressure SetscrewPressure SpringRollerCheck NutHeight Setscrew4. Remove the s

-24- G1021 15" PlanerChip DeflectorFigure 24. Adjusting bed roller height.SetscrewsSetscrewsThe chip deflector keeps chips from falling ontothe o

G1021 15" Planer -25-The Model G1021 Planer provides an anti-kick-back safety feature. The anti-kickback fingershang from a rod suspended across

-26- G1021 15" PlanerTO CHECK BELT TENSION:Squeeze the V-Belts at their midpoints with mod-erate finger pressure. You should be able todeflect ea

G1021 15" Planer -27-3. The oil level in the gearbox should be to thebottom of the filler plug near the top of thegearbox. Top off with 80-90 wt.

-28-G1021 15" PlanerThe thickness scale, located below the handwheel,can be adjusted for accuracy. However, themachine must be operated to adjust

G1021 15" Planer-29-7. Do not use boards with loose knots, splits,crossgrain or other defects. They can dam-age the machine and cause injury.8. K

G1021 15" Planer -3-Table Of ContentsPAGE1. SAFETY ...

-30- G1021 15" PlanerCrank the handwheel to raise or lower the tableaccording to the desired workpiece thickness. Each complete revolution of the

G1021 15" Planer -31-Once the assembly is complete and the adjust-ments are done to your satisfaction, you areready to test the machine.Turn on t

-32-G1021 15" PlanerPlaning Difficulties The following descriptions of defects will give yousome possible answers to problems you mayencounter wh

G1021 15" Planer -33-Figure 39. Recommended sharpening angles.SECTION 7: MAINTENANCEMake a habit of inspecting your planer each timeyou use it. C

-34- G1021 15" PlanerLubricationThe Model G1033 features factory-sealed bear-ings. A sealed bearing requires no lubricationduring its lifetime. S

G1021 15" Planer -35-Clean and lubricate the chain sprockets as need-ed. The gearbox oil should be checked before thefirst use. It is full when o

-36- G1021 15" PlanerThe following pages contain parts diagrams, partslists, general machine data and warranty/returninformation for your Model

G1021 15" Planer -37-This section covers the most common processing problems encountered in planing and what to do aboutthem. Do not make any adj

-38- G1021 15" Planer1638189188187186167A1671828890-188168871852019192136176871885415151414127131521539216394175174192156155154100161177162151178

G1021 15" Planer -39-491446970144143143525319070804378787914514580146444563445183888789888782A46818245643655657357667576675568-268-17779146834343

-4- G1021 15" PlanerTable Of ContentsPAGE6. OPERATIONS ...

-40- G1021 15" Planer8788129131132114121122123128127125111114120114119116B116A11411711511411111211311014714810910713313410710813526136SEE PAGE 41

G1021 15" Planer -41-16415099138139142139165A140149137193194106195196191138139138141172173SEE PAGE 41-42 FOR REFERENCE NUMBER LISTING

-42- G1021 15" Planer063 P1021063 LIFTING HANDLE064 P1021064 BASE065 P1021065 IDLER BRACKET066 P1021066 SHAFT067 P1021067 IDLER SPROCKET068 PR02M

G1021 15" Planer -43-Ref# Part# Description116B PK06M KEY 5 x 5 x 10mm117 P1021117 GEAR AND SHAFT119 P1021119 GEAR, 2 SPEED120 P1021120 GEAR121 P

-44- G1021 15" Planer

G1021 15" Planer -45-Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of pu

G1021 15" Planer -5-Safety Instructions For Power ToolsSECTION 1: SAFETYFor Your Own Safety Read InstructionManual Before Operating This Equipmen

-6- G1021 15" PlanerSafety Instructions For Power ToolsWARNING14. MAINTAIN TOOLS WITH CARE. Keeptools sharp and clean for best and safestperforma

G1021 15" Planer -7-Additional Safety Instructions For PlanersWARNINGCAUTIONNo list of safety guidelines can be com-plete. Every shop environment

-8- G1021 15" Planer220V OperationSECTION 2: CIRCUIT REQUIREMENTSThe G1021 Planer motor is wired to operate at220V only. A cordset without a 220V

G1021 15" Planer -9-SECTION 3: INTRODUCTIONCommentaryGrizzly Industrial, Inc. is proud to offer the ModelG1021 15" Planer. The G1021 is part