Grizzly G0492 User Manual

COPYRIGHT © AUGUST, 2006 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPR

-8-G0492 12" X 36" Combo Lathe/Mill           

G0492 12" X 36" Combo Lathe/Mill-9-No list of safety guidelines can be complete. Every shop environment is different. Always consider safet

-10-G0492 12" X 36" Combo Lathe/MillThe following is a list of common definitions, terms and phrases used throughout this manual as they rel

G0492 12" X 36" Combo Lathe/Mill-11-Serious personal injury could occur if you connect the machine to the power source before you

-12-G0492 12" X 36" Combo Lathe/MillSet Up SafetySECTION 3: SET UPThe Model G0492 was carefully packed when it left our warehouse. If you

G0492 12" X 36" Combo Lathe/Mill-13-After all the parts have been removed from the two boxes, you should have the following items:Installed

-14-G0492 12" X 36" Combo Lathe/MillFloor LoadYour lathe/mill is a heavy load (1200 lbs.) distribut-ed in a small footprint. Place this mach

G0492 12" X 36" Combo Lathe/Mill-15-TURN OFF and LOCK your master power switch so no power is available to the lathe/mill, and make s

-16-G0492 12" X 36" Combo Lathe/MillTest Run & Break-In The purpose of the test run is to make sure the lathe/mill and safety feature

G0492 12" X 36" Combo Lathe/Mill-17-Mounting the Chuck and the Faceplate 3. Use a 14mm wrench and loosen the three hex bolts that se



-18-G0492 12" X 36" Combo Lathe/MillTo remove a set of jaws:1. DISCONNECT POWER TO THE LATHE/MILL!2. Place a piece of wood over the wa

G0492 12" X 36" Combo Lathe/Mill-19-5. Turn each jaw until it just makes contact with the workpiece.6. In an opposing pattern, tight

-20-G0492 12" X 36" Combo Lathe/MillThe faceplate can be used to turn non-cylindri-cal parts or for off-center turning by clamping th

G0492 12" X 36" Combo Lathe/Mill-21-The tailstock (Figure 17) can be used to support workpieces with the use of a live or dead center. Using

-22-G0492 12" X 36" Combo Lathe/MillTo setup the tailstock to cut tapers:1. Lock the tailstock in position. 2. Alternately loosen and tig

G0492 12" X 36" Combo Lathe/Mill-23-5. Place the live center in the tailstock.6. Attach a lathe/mill dog to the bar stock and moun

-24-G0492 12" X 36" Combo Lathe/MillThe dead center is used in the tailstock and lathe spindle to support workpieces. When used in the

G0492 12" X 36" Combo Lathe/Mill-25-The follow rest in Figure 27 is mounted on the saddle and follows the movement of the tool. The f

-26-G0492 12" X 36" Combo Lathe/MillThe compound rest is used to cut tapers on parts or to set the proper infeed angle when threading. It ma

G0492 12" X 36" Combo Lathe/Mill-27-You can manually move the cutting tool around the lathe/mill with the three handwheels shown in

Table of ContentsINTRODUCTION ...

-28-G0492 12" X 36" Combo Lathe/MillFigure 32. Spindle speed selector levers.2. Determine the average final diameter of the workpiece in in

G0492 12" X 36" Combo Lathe/Mill-29-The carriage has longitudinal and cross slide power feed capabilities. All directions reverse

-30-G0492 12" X 36" Combo Lathe/MillYour lathe is capable of cutting inch and metric threads. To setup for threading:1. DISCONNECT

G0492 12" X 36" Combo Lathe/Mill-31-Change Gear Chart

-32-G0492 12" X 36" Combo Lathe/MillSECTION 5: MILL OPERATIONSFigure 39. Start switch location.Mill Spindle ON/OFF SwitchIt is essential to

G0492 12" X 36" Combo Lathe/Mill-33-Figure 42. Headstock lock nut.The mill headstock head can be raised and low-ered vertically, or rotat

-34-G0492 12" X 36" Combo Lathe/MillTo remove a cutter from the spindle:1. DISCONNECT THE LATHE/MILL FROM POWER!2. Return the headstock

G0492 12" X 36" Combo Lathe/Mill-35-To determine and set the mill to the needed cutting RPM:1. Select the cutting speed require

-36-G0492 12" X 36" Combo Lathe/MillFigure 49. Headstock fill plug.Headstock Oil FillPlugClean your machine every day or more often a

G0492 12" X 36" Combo Lathe/Mill-37-For daily lubrication, use a manual oil gun with a general 10W machine oil to lubricate the following 15

-2-G0492 12" X 36" Combo Lathe/MillSECTION 7: SERVICE ...

-38-G0492 12" X 36" Combo Lathe/MillSECTION 7: SERVICEFigure 55. Gib adjustment points.Saddle Gib Adjustment PointsCross Slide Gib Adjustmen

G0492 12" X 36" Combo Lathe/Mill-39-Electrical Component and Connection IndexFigure 57. G0492 Electrical panel.(TC)TransformerFigure 67Figur

-40-G0492 12" X 36" Combo Lathe/MillFigure 63. Junction block wiring.Electrical Connections Figure 62. Junction block wiring.Figure 59. Jun

G0492 12" X 36" Combo Lathe/Mill-41-Electrical Connections Figure 66. Mill power switch.Figure 65. Start capacitor.Figure 64. Motor connecti

-42-G0492 12" X 36" Combo Lathe/Mill220V Wiring DiagramFigure 71. Lathe control panel wiring.Figure 70. Lathe controls.Emergency Stop Switch

G0492 12" X 36" Combo Lathe/Mill-43-Symptom Possible Cause Possible SolutionMotor will not start.1. Incorrect lathe operation.2. Main powe

-44-G0492 12" X 36" Combo Lathe/MillSymptom Possible Cause Possible SolutionEntire machine vibrates exces-sively upon startup and while runn

G0492 12" X 36" Combo Lathe/Mill-45-Symptom Possible Cause Possible SolutionLoud, repetitious noise coming from machine at or near the motor

-46-G0492 12" X 36" Combo Lathe/MillFigure 75. Recommended products for protect-ing unpainted cast iron/steel areas.G5562—SLIPIT® 1 Qt. GelG

G0492 12" X 36" Combo Lathe/Mill-47-392761481110Electrical Box(0000 Series Parts)SECTION 9: PARTS0000 Series Parts ListREF PART # DESCRIPTIO

G0492 12" X 36" Combo Lathe/Mill-3-If you have any comments regarding this manual, please write to us at the address below:Grizzly Industria

-48-G0492 12" X 36" Combo Lathe/Mill31010151016101711018101910201021102210231024102510267102810291021031210310334103510361037103810391030104

G0492 12" X 36" Combo Lathe/Mill-49-1000 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1001 PS38M PHLP HD SCR M4-.7 X 10 103

-50-G0492 12" X 36" Combo Lathe/Mill27012702270327042705270627072708270927102714271527162717271827192711271227132723272727212722272427252726

G0492 12" X 36" Combo Lathe/Mill-51-2700 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION2701 P04922701 COVER PLATE 2727 PSB24

-52-G0492 12" X 36" Combo Lathe/MillThread Dial Diagram(3000 Series Parts)300130023003300430053006300730083009301123013301301463017301301830

G0492 12" X 36" Combo Lathe/Mill-53-3000 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION3001 P04923001 SPANNER NUT M16-1.5 30

-54-G0492 12" X 36" Combo Lathe/Mill

G0492 12" X 36" Combo Lathe/Mill-55-3500 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION3501 P04923501 FEMALE KNOB 5/16-18 35

-56-G0492 12" X 36" Combo Lathe/MillBed Diagram(4000 Series Parts)40794078407540764077407340724071407040644074406340614084408540834082408140

G0492 12" X 36" Combo Lathe/Mill-57-4000 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION4001 P04924001 BED 4044 P04924044 CRO

-4-G0492 12" X 36" Combo Lathe/MillMachine Data SheetMODEL G0492 12" X 36" COMBO LATHE/MILLCustomer Service #: (570) 546-9663 • To

-58-G0492 12" X 36" Combo Lathe/Mill

G0492 12" X 36" Combo Lathe/Mill-59-4500 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION4501 P04924501 PINNED KNOB 4514 P0492

-60-G0492 12" X 36" Combo Lathe/MillTailstock Diagram(5700 Series Parts)57155716571757185719572057215722572357245725572657275728572957305731

G0492 12" X 36" Combo Lathe/Mill-61-REF PART # DESCRIPTION REF PART # DESCRIPTION5701 P04925701 SPECIAL SET SCREW M5-.8 X 8 5722 P04921028 B

-62-G0492 12" X 36" Combo Lathe/MillApron Diagram(6000 Series Parts)600360046005600660086009601060116012601360146015601660176018601960206021

G0492 12" X 36" Combo Lathe/Mill-63-6000 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION6001 PK81M KEY 6 X 6 X 12 6041 P04926

-64-G0492 12" X 36" Combo Lathe/Mill75017502750375047505750675077508750975107511751275137514751575167517751875887519752075217522752375247525

G0492 12" X 36" Combo Lathe/Mill-65-7500 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION7501 PR12M EXT RETAINING RING 35MM 75

-66-G0492 12" X 36" Combo Lathe/MillMill Column Diagram(8000 Series Parts)801380128011801080098008800780068005800480038002800180278026802580

G0492 12" X 36" Combo Lathe/Mill-67-REF PART # DESCRIPTION REF PART # DESCRIPTION8001 P04928001 PEDESTAL 8016 P8103 BALL BEARING 81038002 P0

G0492 12" X 36" Combo Lathe/Mill-5-Lathe Information Mill/Drill Spindle Taper ...

-68-G0492 12" X 36" Combo Lathe/MillAccessories and Labels Diagram(9000 Series Parts)9021904090399048904790469001902290139004900590119017900

G0492 12" X 36" Combo Lathe/Mill-69-9000 Series Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION9001 P04929001 6" THREE-JAW CHUC

-70-G0492 12" X 36" Combo Lathe/MillGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchase

G0492 12" X 36" Combo Lathe/Mill-71-





-6-G0492 12" X 36" Combo Lathe/MillG0492 12" X 36" Combo Lathe/Mill.IdentificationP. Chip Tray and Drip PanQ. Longitudinal and C

G0492 12" X 36" Combo Lathe/Mill-7-          