Grizzly G0501 User Manual

SLIDING TABLE SAWMODEL G0501INSTRUCTION MANUALCOPYRIGHT © JULY, 2003 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED I

-8- G0501 Sliding Table SawGrizzly Industrial, Inc. is proud to offer the ModelG0501 Sliding Table Saw. This table saw is partof Grizzly’s growing fam

G0501 Sliding Table Saw -9-A fire may occur if your particular electricalconfiguration does not comply with localand state codes. The best way to ensu

-10- G0501 Sliding Table SawA fire may occur if your particular electricalconfiguration does not comply with localand state codes. The best way to ens

G0501 Sliding Table Saw -11-In the event of an electrical malfunction or break-down, grounding provides a path of least resis-tance for electric curre

-12- G0501 Sliding Table SawThe Model G0501 can be rewired for 440V oper-ation. This rewiring job consists of disconnectingthe saw from the power sour

G0501 Sliding Table Saw -13-1. Flip Stops—Used for quick measurementsfor crosscutting.2. Crosscut Fence—Used during crosscuttingoperations. Features a

-14- G0501 Sliding Table Saw9. Blade Guard—Fully-adjustable blade guardallows high visibility of the cutting operationwhile maintaining maximum protec

G0501 Sliding Table Saw -15-Control PanelA. EMERGENCY STOP Button—Disconnectspower to all motors in the motor cabinet.B. MAIN BLADE OFF Button—Stops t

-16- G0501 Sliding Table SawA. Fence Assembly Lock Down Lever—Secures the fence assembly into positionalong the fence rail.B. Micro-Adjust Knob—Precis

G0501 Sliding Table Saw -17-Main Crate:• Saw Base Unit• Blade Guard• Blade Guard Lower Support Arm• Blade Guard Upper Support Arm• Blade Guard Swing A

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of Cali

-18- G0501 Sliding Table SawFigure 11. Saw unit.Figure 12. Blade guard assembly.Figure 13. Extension tables and braces.Figure 14. Rip fence components

G0501 Sliding Table Saw -19-Figure 17. Sliding table.Figure 15. Crosscut fence components.Figure 16. Toolbox inventory.

-20- G0501 Sliding Table SawHardware Recognition Chart

G0501 Sliding Table Saw -21-243.5"193" (Fully Extended)Figure 18. Working clearances.Floor LoadThe Model G0501 weighs 2314 lbs. and has abas

-22- G0501 Sliding Table SawMoving & PlacingSaw Base UnitTo remove the saw base unit from the cratepallet:1. Cut off and remove all plastic straps

G0501 Sliding Table Saw -23-Table InstallationThe sliding table for theModel G0501 weighsover 350 lbs. Use at leastfour strong people to liftit in pos

-24- G0501 Sliding Table SawFigure 25. Three large caps screws to beremoved from saw base unit.Figure 24. Blade tilt shipping brace.Figure 26. Paralle

G0501 Sliding Table Saw -25-Figure 27. Sliding table shipping brace.Figure 29. Sliding table handles.Figure 28. Access panel removed (one sideshown).F

-26- G0501 Sliding Table SawInstalling BladeGuardThe blade guard assembly consists of fourpieces: Lower and upper support arms, a pivotingswing arm an

G0501 Sliding Table Saw -27-Installing ExtensionTablesTo install the extension tables:1. Assemble the braces to the underside of thesmall and large ex

Table Of ContentsSECTION 1: SAFETY...

-28- G0501 Sliding Table SawFigure 38. Hardware location for small table.Figure 39. Small extension table installed.Figure 40. Checking with a straigh

G0501 Sliding Table Saw -29-6. Slide one end of the aluminum fence pieceover the mounting track on the side of thefence clamping assembly. Note—The al

-30- G0501 Sliding Table SawFigure 45. Installed clamp assembly.7. Check if the bottom edge of the aluminumfence piece rests on the top surface of the

G0501 Sliding Table Saw -31-Figure 47. Mounting the crosscut table over theshaft on the brace.Figure 48. Cross-support assemblies.Figure 49. Cam lock

-32- G0501 Sliding Table SawMiter FenceTo install the miter fence:1. Loosen the clamp plate with the ratchet han-dle to prepare the miter fence for in

G0501 Sliding Table Saw -33-Test RunNow that the machine is connected to the powersource, it is important to perform a test run tomake sure all the co

-34- G0501 Sliding Table SawFigure 55. Sliding table parallel adjustment bolt(other side not shown).9. Repeat steps 5–6 until the gap between yourmark

G0501 Sliding Table Saw -35-Fence ScaleAlignmentBefore operation, the 0" mark on the rip fencescale must be aligned with the right side of thebla

-36- G0501 Sliding Table SawNOTICERemember maximum working clearanceswhen installing dust hoses.Dust CollectionThe Model G0501 is equipped with two du

G0501 Sliding Table Saw -37-NOTICEThe following section was designed to giveinstructions on the basic operations of thismachine. However, it is in no

SECTION 7: MAINTENANCE ...50Cleaning ...

-38- G0501 Sliding Table SawThe blades for the Model G0501 can operate at3000, 4000, 5000, and 6000 RPM. This speedcan be easily changed by moving the

G0501 Sliding Table Saw -39-30004000600050005. Turn the pulley speed switch (Figure 63) sothat the opening in the fins line up with thebelt position.

-40- G0501 Sliding Table SawThe Model G0501 has the capability of rip cuttingfull size panels (Figure 65). The sliding tableremoves the burden of slid

G0501 Sliding Table Saw -41-5. Position the blade guard to the correct heightfor your workpiece.6. Load the workpiece onto the table saw. Theset up sh

-42- G0501 Sliding Table SawFigure 71. Crosscutting workpieces using the rip fence as a cut-off gauge. Lastly, this machine has the capability of cros

G0501 Sliding Table Saw -43-Crosscutting full size panels:1. Mount the crosscut table to the sliding table.2. Install the crosscut fence in the forwar

-44- G0501 Sliding Table SawFigure 73. Correct rip fence position when per-forming crosscutting operations.6. Position the blade guard to the correct

G0501 Sliding Table Saw -45-Figure 77. Flip stop slide lock knobs.3. Loosen the lock knobs that secure the flipstop slide into position in the miter f

-46- G0501 Sliding Table Saw5. Position the blade guard to the correct heightfor your workpiece.6. Load the workpiece onto the table saw. Theset up sh

G0501 Sliding Table Saw -47-The Model G0501 comes with a riving knives foruse with 12" and 14" blades. To change the riving knife:1. Move th

G0501 Sliding Table Saw -3-5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept at a safe distance from work area.6. MAKE WORKS

-48- G0501 Sliding Table SawFigure 86. Scoring blade set separated for identification.The scoring blade set consists of an inner andouter blade and fo

G0501 Sliding Table Saw -49-4. Pull the blade guard away from the blades toexpose the arbor nut as shown in Figure 88.(The internal blade guard is hel

-50- G0501 Sliding Table SawTo ensure optimum power transmission from themotor to the blade and to the hydraulic pump, theV-belts must be in good cond

G0501 Sliding Table Saw -51-Maintenance PerformedApproximate Hours Of UseMaintenance LogDate

-52- G0501 Sliding Table SawAlways disconnectpower to the machinebefore performing ser-vice adjustments. Failureto do this may result inserious person

G0501 Sliding Table Saw -53-To change the belt on the scoring blademotor:1. Move the blade tilt to 0˚ on the control panel(blade 90˚ to table), and ra

-54- G0501 Sliding Table SawThe riving knife can be aligned with the blade byadjusting the four setscrews on the mountingplate.To align the riving kni

G0501 Sliding Table Saw -55-Squaring the crosscut fence to the blade ensuresthat cuts made with the crosscut fence will besquare. This procedure can b

G0501 Sliding Table Saw -57-Replacement Blades80 Tooth Carbide Tipped 14" Blade...H3388100 Tooth Carbide Tipped 14" Blade...H338

-58- G0501 Sliding Table SawDesign Type ... Floor Mod

-4- G0501 Sliding Table Saw9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance w

G0501 Sliding Table Saw -59-Scoring Motor:Arbor ...

MODEL G0501 14" SLIDING TABLE SAWCustomer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901SLIDING TABLE SAW CAPA

-60- G0501 Sliding Table Saw101103104105102109103102108103102107106110111112 114115116117 118 121113120119122123124110125126128105127112 1291411501491

G0501 Sliding Table Saw -61-REF PART # DESCRIPTIONREF PART # DESCRIPTION126 PLW06M LOCK WASHER 10MM127 P05010027 U-PROFILE128 PB01M HEX BOLT M10-1.5 x

-62- G0501 Sliding Table Saw203206204205202201 205204207 209210208211204205212 209208 210 214213 21523723621821721922021622122220422322521622622722920

G0501 Sliding Table Saw -63-REF PART # DESCRIPTIONREF PART # DESCRIPTION223 P05010223 STOP224 PLW05M LOCK WASHER 12MM225 PSB92M CAP SCREW M12-1.75 X 4

-64- G0501 Sliding Table Saw315316314321323324 322317316304304309318320319304313304313 312 305304 311310309307308303302301304305306G0501 Saw Blade Adj

G0501 Sliding Table Saw -65-REF PART # DESCRIPTIONREF PART # DESCRIPTION313 P05010313 CLEVIS BOLT M12-1.75314 P05010314 GROOVED CLEVIS PIN315 P0501031

-66- G0501 Sliding Table Saw40140840440240640541040240940340741141241341641441541741841942042142742842940241042242542642542442344944844644744642543043

G0501 Sliding Table Saw -67-REF PART # DESCRIPTIONREF PART # DESCRIPTION447 P05010447 EYE BOLT448 PN02M HEX NUT M10-1.5449 PN09M HEX NUT M12-1.75450 P

G0501 Sliding Table Saw -5-Additional Safety Instructions for Table Saws7. USING THE RIP FENCE AND THECROSSCUT FENCE TOGETHER DUR-ING A CUTTING OPERAT

-68- G0501 Sliding Table SawG0501 Scoring Saw Assemblies5015025035045055065075085095105115095125135145155165175185195205215225235245255265275635285295

G0501 Sliding Table Saw -69-G0501 Scoring Saw AssembliesREF PART # DESCRIPTIONREF PART # DESCRIPTION532 PSS19M SET SCREW M8-1.25 X 30533 PN09M HEX NUT

-70- G0501 Sliding Table SawG0501 Swinging Arm Assembly60861061160960860760360260360560660460262462862562662762662262562362261961661861762162060861461

G0501 Sliding Table Saw -71-G0501 Swinging Arm AssemblyREF PART # DESCRIPTIONREF PART # DESCRIPTION616 PLW04M LOCK WASHER 8MM617 PW01M FLAT WASHER 8MM

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-74- G0501 Sliding Table SawG0501 Crosscut Table805803804809808802801806807811810812816815814813817814816815819818817821832836835834833841827826825818

G0501 Sliding Table Saw -75-G0501 Crosscut TableREF PART # DESCRIPTIONREF PART # DESCRIPTION822 PB74M HEX BOLT M10-1.5 X 20823 P05010823 CROSS SLIDE S

-76- G0501 Sliding Table SawG0501 Crosscut Fence994993992991993994992991907906908909911910905913912914915917916918919920921922923922921918919917916920

G0501 Sliding Table Saw -77-G0501 Crosscut FenceREF PART # DESCRIPTIONREF PART # DESCRIPTION922 P05010922 ROUND KNOB (FEM) 3/8-16923 P05010923 KNOB BO

-6- G0501 Sliding Table SawBelow are tips to reduce the likelihood of kick-back:• Never attempt freehand cuts. If the work-piece is not fed perfectly

-78- G0501 Sliding Table SawG0501 Machine Table Assemblies10011002101410151011101210121011101310041003100510061006100410071008101010091021102210071020

G0501 Sliding Table Saw -79-G0501 Machine Table AssembliesREF PART # DESCRIPTIONREF PART # DESCRIPTION1019 PSB06M CAP SCREW M6-1.0 X 251020 P05011020

-80- G0501 Sliding Table SawG0501 Rip Fence Assembly110111021103110411051106110711081109 1111111011121113112611411127112811141115111611171119112011221

G0501 Sliding Table Saw -81-G0501 Rip Fence AssemblyREF PART # DESCRIPTIONREF PART # DESCRIPTION1122 P05011122 GRIP1123 PSS05M SET SCREW M5-.8 X 10112

-82- G0501 Sliding Table SawG0501 Blade Guard Assembly120412051206120212011209120812101205120312071203120812091210121112031202120212121213121612181219

G0501 Sliding Table Saw -83-G0501 Blade Guard AssemblyREF PART # DESCRIPTIONREF PART # DESCRIPTION1243 PR09M EXT RETAINING RING 20MM1244 P05011244 LEV

-84- G0501 Sliding Table SawG0501 Electrical Panel Components1320130113041302130313061305130513041308130713071309131013111312131313141316131513171309

G0501 Sliding Table Saw -85-G0501 Electrical Panel ComponentsREF PART # DESCRIPTIONREF PART # DESCRIPTION1312 P05011312 FUSE 3A1313 P05011313 TRANSFOR

-86- G0501 Sliding Table SawMotor TroubleshootingMotor will not start. 1. Low voltage. 1. Check power line for proper voltage.2. Open circuit in motor

G0501 Sliding Table Saw -87-Performance TroubleshootingRip fence scratches table.Cuts made on the sliding table arenot square.Cuts made with the cross

G0501 Sliding Table Saw -7-The following is a list of common definitions, terms and phrases used throughout this manual as they relateto this table sa

-88- G0501 Sliding Table Saw010402030605 0504123456789101120191817161513 1412 21 2225404664341 255414010Hp Main MotorY1Z1 X1U1 V1 W1V2U2 W2X2Z2 Y2U1 V

G0501 Sliding Table Saw -89-08070709 09 09 09 10 10 10 1011 12131409 09 09 09 09161517-+G322120 2 222219 25 2320 26 2424 26CN-11 CN-11 CN-11 CN-11M5a

-90- G0501 Sliding Table SawGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of

CUT ALONG DOTTED LINE___Other__________________________________________________9. How many of your woodworking machines are Grizzly? _____________10.

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069Place

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