Grizzly G0524 User Manual Page 1

COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (TR)WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR F

-8-G0524 Rip SawFigure 3. Overload relays.4. Remove the RH10E/7C overload relay (Figure 3) and replace it with an RH10E/4C (3-5A) type, with the

G0524 Rip Saw -9-BACDFGHIJEFigure 5. Front View.A. Control Panel—Location of the START & STOP buttons that power the saw.B. Fence Handwhee

-10-G0524 Rip SawControl PanelA. EMERGENCY STOP Button—Disconnects power to all motors in the motor cabinet.B. MAIN MOTOR START Button—Starts

G0524 Rip Saw -11-The Model G0524 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have sig

-12-G0524 Rip SawDESCRIPTION QTYA. T-Handle Wrench 19mm ...1B. Grease Gun ...1C

G0524 Rip Saw -13-NMLOFigure 10. Auxiliary Roller Box Contents. Figure 11. Hardware Bag Contents.DESCRIPTION QTYP. Cap Screws M6-1.0 x 16 ...

-14-G0524 Rip Saw5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mmWasherLock WasherHex NutWing NutPhillips HeadSheetMetalScrewSetscrewPhilli

G0524 Rip Saw -15-The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship-ment. Remove this protectiv

-16-G0524 Rip SawTo remove the saw base unit from the crate pallet:1. Cut off and remove all plastic straps from the crate.2. Using a forkli

G0524 Rip Saw -17-For safety reasons, the saw blade must be removed before the saw is test run to ensure the wiring is not reversed

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities contains chemicals known to the State o

-18-G0524 Rip SawFigure 15. Phillips head screws securing the fence scale.The distance between the right edge of the blade teeth and the fence face sh

G0524 Rip Saw -19-Components and Hardware Needed: QtyAuxiliary Roller Brackets (Left) ...2Auxiliary Roller Brackets (Right) ...

-20-G0524 Rip SawTo install the auxiliary rollers:1. Using a 13mm wrench, remove the 4 hex nuts from the setscrews on the underside of the hea

G0524 Rip Saw -21-NOTICEThe following section was designed to give instructions on the basic operations of this machine. However, it is in no wa

-22-G0524 Rip SawTurn the variable speed adjustment knob (Figure 22) clockwise to decrease the feed rate and counterclockwise to increase it. T

G0524 Rip Saw -23-Figure 23. Rip cutting operation. The operator is standing to the side of the workpiece to avoid injury in the event of kickback.10.

-24-G0524 Rip SawAlways disconnect power to the machine before performing maintenance. Failure to do this may result in serious person-al injur

G0524 Rip Saw -25-Inspect V-belts for damage or cracks after every month (160 Hours) of regular use.The lube reservoir (Figure 25) houses the oil that

-26-G0524 Rip SawMaintenance PerformedApproximate Hours Of UseDateMaintenance Log

G0524 Rip Saw -27-Always disconnect power to the machine before performing ser-vice adjustments. Failure to do this may result in serious p

Table Of ContentsSECTION 1: SAFETY ...

-28-G0524 Rip Saw— If end B is wider than end A, then the tip of the fence needs to be adjusted to the right to make the fence parallel to the

G0524 Rip Saw -29-To adjust the feed motor V-belt tension:1. Disconnect the saw from the power source!2. Remove the side access panel to reveal

-30-G0524 Rip SawThe pressure rollers must all be the same dis-tance away from the table surface (conveyor track). To adjust the pressur

G0524 Rip Saw -31-The head of the saw slides up and down on gibs. Over time, the gibs may need to be tightened to compensate for wear. Loosen the

-32-G0524 Rip SawService PerformedApproximate Hours Of UseDateService Log

G0524 Rip Saw -33-This section contains the following subsections for the Model G0524: aftermarket accessories, data sheets, parts diagrams

-34-G0524 Rip SawLaser Guide with Arm - H5749Improve rip cutting accuracy, work more efficient-ly, and increase yields with the optional Grizzl

G0524 Rip Saw -35-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MACHINE DATASHEETDesign Type ...

-36- G0524 Rip Saw171816192021221514131211109876543216465616058486362454431414039323130638341246476374952515453505556573759227292827263625242342433515

G0524 Rip Saw -37-1 PSB24M CAP SCREW M5-.8 X 162 P0524002 COVER, GEAR BOX3 P0524003 SPANNER LOCK NUT M20-1.04 PTLW09M EXT TOOTH WASHER 20MM5

-2-G0524 Rip Saw5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area.6. MAKE WORKSHOP C

-38- G0524 Rip Saw101102103104108106151108152130150142148149146 14514414114311513814014013913413712913613110813313211312012212112312412912812512612710

G0524 Rip Saw -39-101 P0524101 SPEC. EYE-BOLT M16-2 X 90LH102 P0524102 HEX NUT M16-2LH103 P0524103 SPECIAL NUT M16-2 LH/RH104 P0524104 SPECIAL

-40- G0524 Rip Saw201203202204232205219218214215216217222221223220206208207208209210211212213231230229228227225226224

G0524 Rip Saw -41-201 PB35M HEX BOLT M12-1.75 X 40202 PLW05M LOCK WASHER 12MM203 P0524203 SPECIAL WASHER 12 X 30 X 5MM204 P0524204 PRESS PLATE

-42- G0524 Rip Saw303304305306307302308316301317318321322323320319308324325326327328329330331332333334335336337338339340341325342343344345346304347339

G0524 Rip Saw -43-301 P0524301 KNOB SCREW M10-1.5 X 20302 PSS02M SET SCREW M6-1 X 6303 P0524303 CHIP FUNNEL304 PS32M PHLP HD SCR M8-1.25 X 253

-44- G0524 Rip Saw425428427426420424421420419418415416417414413412411410409408407406405404403402401440431432433420430429436433457458456420441414442451

G0524 Rip Saw -45-401 P0524401 BRACKET402 PW06M FLAT WASHER 12MM403 PLW05M LOCK WASHER 12MM404 PSB92M CAP SCREW M12-1.75 X 40405 P0524405 CO

-46-G0524 Rip Saw501 P0524501 SPRING PLANK502 P0524502 SHAFT503 P0524503 BEARING COVER, RIGHT504 P6003 BALL BEARING 6003505 PW03M FLAT WASHE

G0524 Rip Saw -47-

G0524 Rip Saw -3-9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi-tion. Conductor size should be in accor-dance wit

-48-G0524 Rip Saw601 P0524601 RELAY MY2NJ-200/220VAC602 P0524602 TIMER603 P0524603 TRANSFORMER 0V-440V/DC24V604 P0524604 TERMINAL PLATE605 P0

G0524 Rip Saw -49-701 PSB48M CAP SCREW M6-1.0 X 35702 PH5749702 LASER CLAMP ASSEMBLY702-1 PH5749702-1 LASER CLAMP (TOP)702-2 PH5749702-2 LASER

-50-G0524 Rip SawSYMPTOMMotor will not start.Motor will not start; fuses or circuit breakers blow.Motor overheats.Motor stalls (resulting in blown

G0524 Rip Saw -51-G0524 Wiring Diagrams

-52- G0524 Rip Saw

G0524 Rip Saw -53-Notes

-54-G0524 Rip SawGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase.

CUT ALONG DOTTED LINE ___Other__________________________________________________9. How many of your woodworking machines are Grizzly? _____________1

FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069PlaceStampHereTAPE ALONG EDGES--PLEASE DO N

-4-G0524 Rip SawAdditional Safety Instructions for Rip Saws6. STALLED BLADE. Turn the saw off and disconnect from the power source before

Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!-OR-• SECURE ORDERING• ORDERS SHIPPED WITHIN 24 HOURS• E-MAIL RESPONSE WITHIN O

G0524 Rip Saw -5-We are proud to offer the Model G0524 Rip Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When u

-6-G0524 Rip SawThe following list outlines the electrical phase and voltage required to operate the rip saw, as well as the amperage draw of the moto

G0524 Rip Saw -7-Electrocution or a fire can result if the bandsaw is not grounded cor-rectly. Make sure all electrical circuits are ground