Grizzly G0622 User Manual

MODEL G06224" x 6" METAL CUTTING BANDSAWOWNER'S MANUALCOPYRIGHT © AUGUST, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED JUNE, 2013 (TR)WARN

-8-Model G0622 (Mfg 2/08+)Additional Safety Instructions for Metal Cutting Bandsaws6. LOSS OF STABILITY. Unsupported workpieces may jeopardize mac

Model G0622 (Mfg 2/08+)-9-SECTION 2: POWER SUPPLYAvailabilityBefore installing the machine, consider the avail-ability and proximity of the required p

-10-Model G0622 (Mfg 2/08+)Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green in

Model G0622 (Mfg 2/08+)-11-Wear safety glasses dur-ing the entire set up pro-cess!This machine presents serious injury hazards to untrained users. Rea

-12-Model G0622 (Mfg 2/08+)InventoryInventory: (Figure 3) QtyA. Bandsaw (not shown) ... 1B. Stand Legs ...

Model G0622 (Mfg 2/08+)-13-The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion d

-14-Model G0622 (Mfg 2/08+)Figure 5. Minimum working clearances.16"38"110VSite ConsiderationsWeight LoadRefer to the Machine Data Sheet for

Model G0622 (Mfg 2/08+)-15-AssemblyTo assemble the bandsaw:1. Unfold the two stand leg assemblies. They are hinged on the edges for easy set up

-16-Model G0622 (Mfg 2/08+)11. Place the pulley cover over the motor and gear shafts, and secure it with the pre-installed M6-1 x 12 Ph

Model G0622 (Mfg 2/08+)-17-Figure 13. Checking pulley alignment.15. Use a straightedge to check the alignment of the pulley wheels, as shown in

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, r

-18-Model G0622 (Mfg 2/08+)Starting the machine:1. Read the entire instruction manual.2. Make sure all tools and foreign objects have been removed f

Model G0622 (Mfg 2/08+)-19 -SECTION 4: OPERATIONSElectrocution Hazard. The motor and switch on this bandsaw are not protected against liquids. Do not

-20-Model G0622 (Mfg 2/08+)The following tips will help you safely and effec-tively operate your bandsaw and help you get the maximum life out of you

Model G0622 (Mfg 2/08+)-21-Figure 23. Adjusting table level.5. Place a level on the table, as shown in Figure 23, then use the adjustment bolt

-22-Model G0622 (Mfg 2/08+)6. Install the safety bracket and lock it in place with the pin shown in Figure 25 to keep the saw from falling. Note: T

Model G0622 (Mfg 2/08+)-23-4. Tighten the hex bolts.5. Loosen the hex bolt on the opposite jaw so the jaw can float, then match the angle of

-24-Model G0622 (Mfg 2/08+)Blade GuidesThe blade guides should be as close to the workpiece as possible. This will help ensure straight

Model G0622 (Mfg 2/08+)-25-The bandsaw is capable of operating at 78, 108, or 180 FPM (Feet Per Minute). The speed can easily be adj

-26-Model G0622 (Mfg 2/08+)Blade SizeThe Model G0622 accepts only 1⁄2" x 0.025 x 641⁄2" blades.Tooth PitchUsually measured as TPI (Te

Model G0622 (Mfg 2/08+)-27-chip inspection chartMetal Chip Inspection ChartThe best method of evaluating the performance of your metal cutting operati

Table of ContentsINTRODUCTION ... 2Manual Accuracy ... 2Contact In

-28-Model G0622 (Mfg 2/08+)ACCESSORIESSECTION 5: ACCESSORIESFigure 39. BladesG5107—641⁄2 x 1⁄2 x .025 10 TPI RakerG5108—641⁄2 x 1⁄2 x .025 14 TPI Rake

Model G0622 (Mfg 2/08+)-29-Figure 42. H5408 Blade Tensioning Gauge.H5408—Blade Tensioning GaugeThe Blade Tensioning Gauge ensures long blade life, red

-30-Model G0622 (Mfg 2/08+)LubricationSECTION 6: MAINTENANCEFor optimum performance from your machine, follow this maintenance schedule and refer

Model G0622 (Mfg 2/08+)-31-SECTION 7: SERVICETroubleshootingMotor & ElectricalSymptom Possible Cause Possible SolutionMachine does not start or a

-32-Model G0622 (Mfg 2/08+)SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONMachine is loud when cutting or bogs down in the cut.1. Excessive feed rate.2. Th

Model G0622 (Mfg 2/08+)-33-Blade ChangeBlades should be changed when they become dull, damaged, or when your operation requires a different blad

-34-Model G0622 (Mfg 2/08+)Blade TrackingThe blade tracking has been properly set at the factory. The tracking will rarely need to be a

Model G0622 (Mfg 2/08+)-35-It is always a good idea during the life of your saw to check and adjust this setting. This adjustment will improve your

-36-Model G0622 (Mfg 2/08+)The blade guide bearings must be properly adjusted to make square cuts. One bearing on each assembly has an

Model G0622 (Mfg 2/08+)-37-SHOCK HAZARD. Working on wiring that is con-nected to a power source is extremely dangerous. Touching electrified parts

-2-Model G0622 (Mfg 2/08+)INTRODUCTIONWe stand behind our machines. If you have any service questions, parts requests or general ques-tions about the

-38-Model G0622 (Mfg 2/08+)READ ELECTRICAL SAFETY ON PAGE 37!Electrical ComponentsNeutralHotGroundSwitchCapacitor35MFD 250VAC110V MotorGround110V NEMA

Model G0622 (Mfg 2/08+)-39-123 140 133 132 281 124 126 257 256 284 108 119 121 122 112 152 118 144 102 103 111 151 107 270 272 273 113 106 114 102 27

-40-Model G0622 (Mfg 2/08+)Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION101 PB02M HEX BOLT M6-1 X 12 153 PB43M HEX BOLT M12-1.75 X 75102 PN0

Model G0622 (Mfg 2/08+)-41-Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION204 PB20M HEX BOLT M8-1.25 X 35 270 P0622270 TOOL PLATE206 P0622206

-42-Model G0622 (Mfg 2/08+)

CUT ALONG DOTTED LINEName _____________________________________________________________________________ Street ______________________________________

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069Place

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty doe

Model G0622 (Mfg 2/08+)-3-Figure 1. Model G0622 controls and features.A. MotorB. Pulley CoverC. BladeD. Blade Guard Adjustment KnobE. Blade Track

-4-Model G0622 (Mfg 2/08+)The information contained herein is deemed accurate as of 6/3/2013 and represents our most recent product specifications.Due

Model G0622 (Mfg 2/08+)-5-The information contained herein is deemed accurate as of 6/3/2013 and represents our most recent product specifications.Due

-6-Model G0622 (Mfg 2/08+)ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improp

Model G0622 (Mfg 2/08+)-7- WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. A