Grizzly G1023Z User Manual

10" HEAVY-DUTY TABLE SAWMODEL G1023Z, ZX & ZX3INSTRUCTION MANUALCOPYRIGHT © NOVEMBER 2001 BY GRIZZLY INDUSTRIAL, INCWARNING: NO PORTION OF TH

-8- G1023Z Series Heavy-Duty 10'' Table SawSECTION 3: CIRCUIT REQUIREMENTSFigure 5. NEMA-style L6-20 plug and outlet.G1023ZThe motor supplie

G1023Z Series Heavy-Duty 10'' Table Saw -9-Figure 6. NEMA-style L6-30 plug and outlet.G1023ZXThe motor supplied with the Model ZX is a 5 HP2

-10- G1023Z Series Heavy-Duty 10'' Table SawG1023ZX3Figure 7. NEMA-style L15-20 plug and outlet.The motor supplied with the Model ZX3 is a 5

G1023Z Series Heavy-Duty 10'' Table Saw -11-GroundingElectrocution or a firecan result if the band-saw is not grounded cor-rectly. Make sure

-12- G1023Z Series Heavy-Duty 10'' Table SawSECTION 4: MACHINE FEATURESThe following is a list of common definitions,terms and phrases used

G1023Z Series Heavy-Duty 10'' Table Saw -13-Splitter: Metal plate attached to the back of theblade guard that maintains the kerf opening int

-14- G1023Z Series Heavy-Duty 10'' Table SawSECTION 5: SET UPUnpacking Piece InventoryThe Model G1023Z Series Table Saws areshipped from the

G1023Z Series Heavy-Duty 10'' Table Saw -15-After all the parts have been removed from Box3, you should have:1. Extension Wings (2)2. Miter

-16- G1023Z Series Heavy-Duty 10'' Table SawHardware Recognition ChartUse this chart to match uphardware pieces during theassembly process!

G1023Z Series Heavy-Duty 10'' Table Saw -17-Clean Up Site ConsiderationsUnsupervised childrenand visitors entering ashop could receive seri-

WARNINGSome dust created by power sanding, sawing, grinding,drilling, and other construction activities contains chemi-cals known to the State of Cali

-18- G1023Z Series Heavy-Duty 10'' Table SawTOOLS REQUIRED: You will need a high qualitysquare, a long straightedge, 10mm, 12mm,14mm open en

G1023Z Series Heavy-Duty 10'' Table Saw -19-Figure 10. Using tape to shim for wing alignment.Masking Tape7. Check the alignment of the table

-20- G1023Z Series Heavy-Duty 10'' Table SawFigure 11. Installing dust hood.Dust HoodThe Model G1023Z Series comes with a 4" dusthood a

G1023Z Series Heavy-Duty 10'' Table Saw -21-Guard BracketFigure 13. Attaching the 5⁄8"-18 blade guardmounting shaft.Figure 14. Blade gu

-22- G1023Z Series Heavy-Duty 10'' Table SawTable InsertHandwheelFigure 16. Setscrews on each corner of insert.Figure 15. Tightening handle

G1023Z Series Heavy-Duty 10'' Table Saw -23-3. Set a machinist’s square against the face ofthe blade splitter. Slightly rotate the rearbrack

-24- G1023Z Series Heavy-Duty 10'' Table Saw5. If the blade splitter is to the right of the bladeas shown in Figure 21, simply add washersbe

G1023Z Series Heavy-Duty 10'' Table Saw -25-11. Moving the arbor bracket moves the V-beltsand pulleys out of alignment, so adjustmentof the

-26- G1023Z Series Heavy-Duty 10'' Table SawMiter GaugeThe miter gauge for the Model G1023Z Serieshas two setscrews in the miter bar which c

G1023Z Series Heavy-Duty 10'' Table Saw -27-Before starting the machine:1. Read this manual and make sure you take allsafety precautions bef

TABLE OF CONTENTS1. SAFETY

-28- G1023Z Series Heavy-Duty 10'' Table SawBlade SelectionChoosing the correct blade for the job is essentialfor the safe and efficient use

G1023Z Series Heavy-Duty 10'' Table Saw -29-Figure 28. Plywood blade.Plywood Blade: Used for cutting plywood orveneers. 10" plywood bla

-30- G1023Z Series Heavy-Duty 10'' Table SawCrosscuttingTo make a 90˚ crosscut using the miter gauge:1. Adjust the miter gauge to the 90˚ po

G1023Z Series Heavy-Duty 10'' Table Saw -31-RippingTo make a rip cut:1. Set the fence to the desired width of cut onthe fence rail scale.2.

-32- G1023Z Series Heavy-Duty 10'' Table SawDado CuttingCommonly used in furniture joinery, a dado is astraight channel cut in the face of t

G1023Z Series Heavy-Duty 10'' Table Saw -33-Using a standard saw blade:1. Clearly mark the width of the dado cut onyour workpiece. Include m

-34- G1023Z Series Heavy-Duty 10'' Table Saw7. Re-adjust the fence so the blade is alignedwith the other edge of the intended dadochannel. B

G1023Z Series Heavy-Duty 10'' Table Saw -35-1. Disconnect the machine from the powersource!2. Cut a piece of wood that is as long and tall a

-36- G1023Z Series Heavy-Duty 10'' Table SawAlways use push sticks, featherboards,push paddles and other safety accessorieswhenever possible

G1023Z Series Heavy-Duty 10'' Table Saw -37-4. Turn the saw on.5. When the blade has reached full speed, per-form a test cut with a scrap pi

-2- G1023Z Series Heavy-Duty 10'' Table SawSECTION 1: SAFETYFor Your Own Safety Read InstructionManual Before Operating This EquipmentIndica

-38- G1023Z Series Heavy-Duty 10'' Table SawSECTION 7: MAINTENANCEGeneralRegular periodic maintenance on your ModelG1023Z Series Table Saw w

G1023Z Series Heavy-Duty 10'' Table Saw -39-V-BeltThe sealed ball bearings in the motor andthroughout the Model G1023Z Series require nomain

-40- G1023Z Series Heavy-Duty 10'' Table SawFigure 39. V-belt deflection.To adjust V-belt tension:1. Disconnect the machine from the powerso

G1023Z Series Heavy-Duty 10'' Table Saw -41-Maintenance PerformedApproximate Hours Of UseMaintenance LogDate

-42- G1023Z Series Heavy-Duty 10'' Table Saw45˚ & 90˚ Stops1. Set your blade angle at zero as shown on theangle indicator on the front o

G1023Z Series Heavy-Duty 10'' Table Saw -43-Figure 42. Table mounting bolt holes.6. If the blade tip does not touch the end of theadjustable

-44- G1023Z Series Heavy-Duty 10'' Table Saw11. Refer to Figures 43 & 44, for shim place-ment. If the distance of A is shorter than B,sh

G1023Z Series Heavy-Duty 10'' Table Saw -45-Blade AlignmentThe blade position can be adjusted slightly incase it contacts the table insert w

-46- G1023Z Series Heavy-Duty 10'' Table Saw5. Moving the arbor bracket moves the V-beltsand pulleys out of alignment, so adjustmentof the m

G1023Z Series Heavy-Duty 10'' Table Saw -47-

G1023Z Series Heavy-Duty 10'' Table Saw -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size

-48- G1023Z Series Heavy-Duty 10'' Table Saw

-50- G1023Z Series Heavy-Duty 10'' Table SawSECTION 9: CLOSUREThe following pages contain general machinedata, parts diagrams/lists, a troub

G1023Z Series Heavy-Duty 10'' Table Saw -51-Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MACHIN

-52- G1023Z Series Heavy-Duty 10'' Table Saw

001 P1023001 CABINET002 P1023002 SCALE003 P1023003 SELF TAPPING SCREW004 P1023004 CLEANOUT DOOR005APN08 HEX NUT 3⁄8"-16006 P1023006 DOOR LATCH007

-54- G1023Z Series Heavy-Duty 10'' Table SawAAAAAA400 P1023400 COMPLETE MITER GAUGE401 P1023401A KNOB402A PW07 FLAT WASHER 5⁄16"403 P10

G1023Z Series Heavy-Duty 10'' Table Saw -55-SYMPTOMMotor will not start.Motor will not start; fuses orcircuit breakers blow.Motor overheats.

-56- G1023Z Series Heavy-Duty 10'' Table SawNotes

G1023Z Series Heavy-Duty 10'' Table Saw -57-

-4- G1023Z Series Heavy-Duty 10'' Table SawAdditional Safety Instructions For Table Saws1. THRU-SAWING: Use blade guard, splitter,and anti-k

-58- G1023Z Series Heavy-Duty 10'' Table SawGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original

CUT ALONG DOTTED LINE9. How many of your woodworking machines are Grizzly? _____________10. Which benchtop tools do you own? Check all that apply.___1

PlaceStampHereFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069TAPE ALONG EDGES--PLEASE DO N

Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!-OR-• SECURE ORDERING• ORDERS SHIPPED WITHIN 24 HOURS• E-MAIL RESPONSE WITHIN O

G1023Z Series Heavy-Duty 10'' Table Saw -5-Push SticksThe use of push sticks, particularly when cuttingsmall or narrow workpieces, provides

-6- G1023Z Series Heavy-Duty 10'' Table SawFigure 2. Zero Clearance Table Inserts.Zero Clearance Table InsertsIdeal for use when ripping thi

G1023Z Series Heavy-Duty 10'' Table Saw -7-SECTION 2: INTRODUCTIONWe are proud to offer the Grizzly Model G1023ZSeries Table Saw. The Model