Grizzly G8976 User Manual

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COPYRIGHT © APRIL, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#505203624, PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
3 WHEEL 12" BANDSAW
MODEL G8976
INSTRUCTION MANUAL
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Summary of Contents

Page 1 - INSTRUCTION MANUAL

COPYRIGHT © APRIL, 2003 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPEOR FORM WITHOUT THE WRITTEN APPROV

Page 2

-8-G8976 3 Wheel 12" Bandsaw1. Cover Knob Bolt2. Cover3. Base Foot4. Blade Speed Knob5. Power Switch6. Table7. Blade Guide Assembly8. Guide Post

Page 3 - TABLE OF CONTENTS

G8976 3 Wheel 12" Bandsaw -9-10. Blade Guide Wheel (1 of 3) 11. Drive Belt12. Blade13. Tracking/Tension Adjustment Block14. Table Trunnion Assemb

Page 4 - SECTION 1: SAFETY

-10-G8976 3 Wheel 12" BandsawUnpackingThe machine is shipped from the manufacturer ina carefully packed cardboard box. If you discoverthe machin

Page 5

G8976 3 Wheel 12" Bandsaw -11-5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mmWasherLockWasherHexNutWingNutPhillipsHeadSheetMetalScrew

Page 6

-12-G8976 3 Wheel 12" BandsawSite ConsiderationsClean UpThe unpainted surfaces are coated with a waxyoil to protect them from corrosion during s

Page 7 - SECTION 2: INTRODUCTION

G8976 3 Wheel 12" Bandsaw -13-Beginning AssemblyLoose hair and clothingcould get caught inmachinery and causeserious personal injury.Keep loose c

Page 8 - 110 Volt

-14-G8976 3 Wheel 12" BandsawTo attach the table to the bandsaw:1. Loosen the screw that secures the miter barto the table (Figure 7). DO NOT re

Page 9 - Extension Cords

G8976 3 Wheel 12" Bandsaw -15-7. Slide the blade slot in the table around theblade (Figure 12) and position the table trun-nion against the back

Page 10 - SECTION 4: MACHINE FEATURES

-16-G8976 3 Wheel 12" BandsawTo attach a dust collection hose:Hook up a Shop Vac®or dust collection system tothe 15⁄8" port located on the

Page 11

G8976 3 Wheel 12" Bandsaw -17-The blade tracking is primarily affected by theadjustment of the top wheel. To ensure operatorsafety, the blade tra

Page 12 - SECTION 5: SET UP

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of Cali

Page 13

-18-G8976 3 Wheel 12" Bandsaw7. Tighten the knob bolt loosened in step 4.For the best performance from your saw, regular-ly maintain the proper

Page 14 - Site ConsiderationsClean Up

G8976 3 Wheel 12" Bandsaw -19-Figure 20. Power switch.Starting the machine:1. Wear safety glasses at all times when run-ning the machine!2. Plug

Page 15 - Base Feet

-20-G8976 3 Wheel 12" Bandsaw6. Now, slowly increase the tension until theblade stops fluttering, then tighten the ten-sion one more quarter of

Page 16

G8976 3 Wheel 12" Bandsaw -21-4. Position the support bearings approximately.016" away from the back of the blade asillustrated in Figure 23

Page 17 - Miter Gauge

-22-G8976 3 Wheel 12" BandsawFigure 25. Correct blade guide position.4. Tighten the hex nut that was loosened instep 2 to secure the position of

Page 18 - Dust Collection

G8976 3 Wheel 12" Bandsaw -23-Figure 27. Squaring table to blade.5. Adjust the table until it is 90˚ to the blade.6. Tighten the knob bolts loose

Page 19 - Blade Tracking

-24-G8976 3 Wheel 12" BandsawTo avoid serious personal injury, read andbecome familiar with the entire instructionmanual before using the Model

Page 20 - Start Up

G8976 3 Wheel 12" Bandsaw -25-To adjust the table tilt:1. Disconnect the machine from the powersource!2. Loosen the two knob bolts that secure th

Page 21 - Tensioning Blade

-26-G8976 3 Wheel 12" BandsawFigure 31. Crosscutting with a miter gauge.Crosscutting is cutting against the grain directionof the workpiece. Cro

Page 22 - Bearings

G8976 3 Wheel 12" Bandsaw -27-It is common for a bandsaw blade to wander offthe cut line when sawing (Figure 33). This iscalled “blade lead.” To

Page 23 - Adjusting Blade

TABLE OF CONTENTSPAGE1. SAFETY ...

Page 24 - Trunnion Scale

-28-G8976 3 Wheel 12" BandsawNOTICERefer to Figure 36 on page 29 to determinethe best blade for cutting various curves.When cutting curves, simu

Page 25

G8976 3 Wheel 12" Bandsaw -29-The Model G8976 blade speed is variable andcan be adjusted from 50 to 2300 FPM. Bladespeed adjustments are made by

Page 26 - SECTION 6: OPERATIONS

-30-G8976 3 Wheel 12" BandsawTOOTH STYLETooth shape, gullet size, and cut angle are all fac-tors that determine the tooth style. Figure 37illust

Page 27 - Table Tilt Ripping

G8976 3 Wheel 12" Bandsaw -31-BLADE BREAKAGEMany factors can cause a blade to break.Breakage is often unavoidable because of thehigh levels of st

Page 28 - Crosscutting Resawing

-32-G8976 3 Wheel 12" BandsawLoose hair and clothingcould get caught inmachinery and causeserious personal injury.Keep loose clothingrolled up a

Page 29 - Blade Lead

G8976 3 Wheel 12" Bandsaw -33-Maintenance PerformedApproximate Hours Of UseMaintenance LogDate

Page 30 - Cutting Curves Stacked Cuts

-34-G8976 3 Wheel 12" BandsawFigure 39. Motor brush inspection.Blade Changes Motor BrushesPeriodically, the motor brushes need to beinspected fo

Page 31 - Blade Speed Blade Selection

G8976 3 Wheel 12" Bandsaw -35-This section contains the following subsectionsfor the Model G8976: aftermarket accessories,data sheets, wiring dia

Page 32

-36-G8976 3 Wheel 12" BandsawCustomer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901MACHINE DATASHEETdesign T

Page 33

G8976 3 Wheel 12" Bandsaw -37-Parts Diagrams & Lists

Page 34 - SECTION 7: MAINTENANCE

-2-G8976 3 Wheel 12" BandsawSafety Instructions For Power ToolsSECTION 1: SAFETY5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors sho

Page 35 - Maintenance Log

-38-G8976 3 Wheel 12" Bandsaw2 P8976002 WHEEL2A P8976002 TIRE3 PN03M HEX NUT M8-1.257 P8976007 SHAFT11 P8976011 KNOB BOLT M6-1 X 2512 P8976012 S

Page 36 - Blade Changes Motor Brushes

G8976 3 Wheel 12" Bandsaw -39-Motor will not start. 1. Low voltage. 1. Check power line for proper voltage.2. Open circuit in motor or loose 2. I

Page 37 - SECTION 8: REFERENCE INFO

-40-G8976 3 Wheel 12" BandsawGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe d

Page 38 - MACHINE DATA

CUT ALONG DOTTED LINE9. How many of your woodworking machines are Grizzly? _____________10. Which benchtop tools do you own? Check all that apply.___1

Page 39 - Parts Diagrams & Lists

FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069PlaceStampHereTAPE ALONG EDGES--PLEASE DO N

Page 41 - Troubleshooting

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Page 42 - Warranty & Returns

G8976 3 Wheel 12" Bandsaw -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-

Page 43 - WARRANTY CARD

-4-G8976 3 Wheel 12" BandsawLike all power tools, there is danger associ-ated with the Model G8976. Accidents arefrequently caused by lack of fa

Page 44 - FOLD ALONG DOTTED LINE

G8976 3 Wheel 12" Bandsaw -5-We are proud to offer the Model G8976 3 Wheel12" Bandsaw. This machine is part of a growingGrizzly family of fi

Page 45

-6-G8976 3 Wheel 12" BandsawSECTION 3: CIRCUIT REQUIREMENTSAmperage DrawThe Model G8976 motor is wired to operate at110V and will draw the follo

Page 46 - &2%%

G8976 3 Wheel 12" Bandsaw -7-GroundingIn the event of an electrical short, groundingreduces the risk of electric shock by providing apath of leas

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